Toyota Starlet Gt (Service manual).pdf

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STARLET GT TURBO/GLANZA

FAQ v1.2

Last Updated : Monday 10 January 2005

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References and links for original sources and copyright owners.

http://www.unit-Equip.com

http://www.toyotagtturbo.com

http://www.geocities.com/MotorCity/Pit/9975/tm_index.html

http://homepages.ihug.co.nz/~bhkeng/glanza/faq.htm

http://www.starlet-club.gr/

www.yahoo.com/

The internet in general.

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Table of Contents

FAQ v1.1................................................................................................... 1

References and links................................................................................... 2

Table of Contents....................................................................................... 3

Table of Figures.......................................................................................... 3

1.0 Introduction......................................................................................... 4

2.0 Factory Specifications............................................................................ 5

3.0 Service/Maintenance Guide.....................................................................6

4.0 Models & Special Editions....................................................................... 7

5.0 Model Numbering Scheme...................................................................... 8

7.0 Other................................................................................................. 38

Table of Figures

Figure 1:Bonnet 1....................................................................................... 9

Figure 2:Bonnet 2..................................................................................... 10

Figure 3:Clutch......................................................................................... 11

Figure 4:Clutch 2...................................................................................... 12

Figure 5:Control System............................................................................ 12

Figure 6:CT9A.......................................................................................... 13

Figure 7:Diagnostics..................................................................................14

Figure 8:Ecu Wiring...................................................................................15

Figure 9:Ecu Wiring 2................................................................................ 16

Figure 10:EFI Connectors 1........................................................................ 17

Figure 11:EFI Connectors 2........................................................................ 18

Figure 12:Engine 1....................................................................................19

Figure 13:Engine 2....................................................................................20

Figure 14:Engine 3....................................................................................21

Figure 15:Sim.......................................................................................... 22

Figure 16:Fan Sensor................................................................................ 23

Figure 17:Faults 1.....................................................................................24

Figure 18:Faults 2.....................................................................................25

Figure 19:Faults 3.....................................................................................26

Figure 20:Faults 4.....................................................................................27

Figure 21:Front Axle................................................................................. 28

Figure 22:Read Axle.................................................................................. 29

Figure 23:Misc 1....................................................................................... 30

Figure 24:Misc 2....................................................................................... 31

Figure 25:Pinouts 1................................................................................... 32

Figure 26:Pinouts 2................................................................................... 34

Figure 27:Radiator.................................................................................... 34

Figure 28:Read tow bar............................................................................. 35

Figure 29:Seat Rail 1.................................................................................35

Figure 30:Seat Rail 2.................................................................................36

Figure 31:Turbo 1..................................................................................... 36

Figure 32:Turbo 2..................................................................................... 37

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1.0 Introduction

‘It’s Japan’s version of the Fiesta RS Turbo really,’ says Chi-Wang Kwan, a huge

grin plastered over his face. ‘But nobody knows what it is.’

( http://www.chpltd.com/japanese_performance/starlet.html )

This is, indeed, true. In standard form, the Toyota Starlet Turbo is one of the

most discreet machines on the road. Unlike the fast Fords, or its other brother in

spirit, the Renault 5 GT Turbo, it looks like something a district nurse might drive.

But under the bonnet lurks enough fire-power to make it an extremely rude motor

car.

The bad-boy Starlet has been around since 1987, when it was a rather more boxy

affair than the car you see here. Encrusted with a body kit which gained no points

for subtlety, it packed a 1295cc, single-cam, 12-valve four-pot of unusual

violence. Thanks to an inte-rcooled turbocharger, it treated psychotic Tokyo

commuters to 111bhp to shift its bantam 790kg weight. You had to wring

6000rpm out of it first, though. Peak torque of 111lb ft arrived much sooner, at

just 3600rpm.

Between 1990 and 1995, at which point it gained a touch more weight and

became more noticeably sporting in style, the Starlet GT Turbo enjoyed its best

incarnation and its halcyon days. The astoundingly bland styling concealed a

1331cc, 16-valve twin-cam four-pot. The inter-cooled turbo was present and

correct, and gave it 133bhp at an eye-watering 6400rpm. Heavy-hitting torque

was still available at around-town revs, and the weight had only crept up to

830kg. Sixty mph? You’ll be there in 6.9 seconds, sir. And if you like to live on the

edge you can get it to 130mph.

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2.0 Factory Specifications

Car Toyota Starlet GT Turbo

Engine 4E-FTE L4 1331cc EFI DOHC 16valve

Aspiration Toyota ct-9 Turbocharger (CT-9A)

Output 133hp @ 6400rpm (100kw @6400rpm)

Torque 16.0kgm @ 4800rpm (157Nm @

4800rpm)

0-100 km/h (0- 60 mph) 6.9 Seconds

Redline 7200 rpm

Boost Settings (Dual-mode Turbo) 0.40bar (@6psi) @ LO setting - 0.65bar

(@9.5psi) @ HI setting

Dry Weight

830 kg

Transmission/ Axle

C52 -522

LSD

C52 -523

Compression Ratio

8.2:1

Bore & Stroke

74 x 77.4

Injectors

4 x 295cc/min

Turbo Model

CT-9

Factory Boost

0.40bar(5psi)Lo - 0.65bar(9psi)Hi

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