Dodge Dakota 2005 - Sam Naprawiam ENG.pdf

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2005 ND Service Manual
GROUP TAB LOCATOR
0
2
3
5
Brakes
6
Clutch
7
Cooling
8A
8B
8E
8F
8G
8H
Horn
8I
8J
8L
Lamps
8M
8N
8O
Restraints
8P
8Q
8R
8T
8W
Wiring
9
Engine
11
13
14
19
Steering
21
22
23
Body
24
25
DTC Index
Service Manual Comment Forms
(Rear of Manual)
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ND
INTRODUCTION 1
INTRODUCTION
TABLE OF CONTENTS
page
page
VEHICLE CERTIFICATION LABEL
DESCRIPTION ..........................1
VEHICLE IDENTIFICATION NUMBER
DESCRIPTION ..........................2
VEHICLE EMISSION CONTROL INFORMATION
(VECI) LABEL
DESCRIPTION ..........................3
INTERNATIONAL SYMBOLS
DESCRIPTION ..........................3
FASTENER IDENTIFICATION
DESCRIPTION ..........................4
FASTENER USAGE
DESCRIPTION
FASTENER USAGE .....................6
THREADED HOLE REPAIR ...............6
METRIC SYSTEM
DESCRIPTION ..........................7
TORQUE REFERENCES
DESCRIPTION ..........................9
VEHICLE CERTIFICATION LABEL
DESCRIPTION
A vehicle certification label is attached to every
DaimlerChrysler Corporation vehicle. The label certi-
fies that the vehicle conforms to all applicable Federal
Motor Vehicle Standards. The label also lists:
²
Month and year of vehicle manufacture.
²
Gross Vehicle Weight Rating (GVWR). The gross
front and rear axle weight ratings (GAWR’s) are
based on a minimum rim size and maximum cold
tire inflation pressure.
²
Vehicle Identification Number (VIN).
²
Type of vehicle.
²
Type of rear wheels.
²
Bar code.
²
Month, Day and Hour (MDH) of final assembly.
²
Paint and Trim codes.
Country of origin.
The label is located on the driver-side door shut-face.
²
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2
INTRODUCTION
ND
VEHICLE IDENTIFICATION NUMBER
DESCRIPTION
The Vehicle Identification Number (VIN) plate is
attached to the top left side of the instrument panel.
The VIN contains 17 characters that provide data con-
cerning the vehicle. Refer to the decoding chart to
determine the identification of a vehicle.
To protect the consumer from theft and possible fraud
the manufacturer is required to include a Check Digit
at the ninth position of the Vehicle Identification Num-
ber. The check digit is used by the manufacturer and
government agencies to verify the authenticity of the
vehicle and official documentation. The formula to use
the check digit is not released to the general public.
VIN DECODING INFORMATION
POSITION
INTERPRETATION
CODE = DESCRIPTION
1
Country of Origin
1 = Manufactured by
DaimlerChrysler Corporation
2
Make
D = Dodge
3
Vehicle Type
7 = Truck less Side Airbags
3 = Truck with Side Airbags
4
Gross Vehicle Weight Rating
H = 6001-7000 lbs.
5
Vehicle Line
E = Dakota 4x2
W = Dakota 4x4
6
Series
2 = Dakota ST
4 = Dakota SLT/Sport
5 = Dakota LARAMIE/SPORT
7
Body Style
2 = Club Cab Dakota
8 = Quad Cab Dakota
8
Engine
K = 3.7L 6 cyl. MPI Gasoline
N = 4.7L 8 cyl. MPI Gasoline
J = 4.7L 8 cyl. MPI High Output
Gasoline
9
Check Digit
0 through 9 or X
10
Model Year
5 = 2005
11
Assembly Plant
S = Warren Truck Assembly
12 Thru 17
Vehicle Build Sequence
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ND
INTRODUCTION 3
VEHICLE EMISSION CONTROL INFORMATION (VECI) LABEL
DESCRIPTION
All vehicles are equipped with a combined VECI label.
This label is located in the engine compartment.
The VECI label contains the following:
²
Engine family and displacement
²
Evaporative family
²
Emission control system schematic
²
Certification application
²
Engine timing specifications (if adjustable)
²
Idle speeds (if adjustable)
Spark plug and gap
The label also contains an engine vacuum schematic.
There are unique labels for vehicles built for sale in
the state of California and the country of Canada.
Canadian labels are written in both the English and
French languages. These labels are permanently
attached and cannot be removed without defacing
information and destroying label.
INTERNATIONAL SYMBOLS
DESCRIPTION
The graphic symbols illustrated in the following International Control and Display Symbols Chart are used to identify
various instrument controls. The symbols correspond to the controls and displays that are located on the instrument
panel.
²
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4
INTRODUCTION
ND
FASTENER IDENTIFICATION
DESCRIPTION
The SAE bolt strength grades range from grade 2 to grade 8. The higher the grade number, the greater the bolt
strength. Identification is determined by the line marks on the top of each bolt head. The actual bolt strength grade
corresponds to the number of line marks plus 2. The most commonly used metric bolt strength classes are 9.8 and
10.9. The metric strength class identification number is imprinted on the head of the bolt. The higher the class
number, the greater the bolt strength. Some metric nuts are imprinted with a single-digit strength class on the nut
face. Refer to the Fastener Identification and Fastener Strength Charts.
Bolt Markings and Torques - Metric
Bolt Markings
8.8/8.9
10.9
12.9
Bolt Dia.
N·m
Ft. Lbs.
N·m
Ft. Lbs.
N·m
Ft. Lbs.
6
12
105*
14
120*
16
12
8
25
250*
32
23
38
28
10
54
40
60
45
74
55
12
95
70
108
80
135
100
14
155
115
175
130
216
160
16
243
180
324
210
324
240
* Inch Lbs.
Bolt Markings and Torques - U. S. Customary
Bolt Markings
Grade 5
Grade 8
Bolt Dia.
N·m
Ft. Lbs
N·m
Ft. Lbs
1/4 - 20
10
95*
14
125*
1/4 - 28
10
95*
17
150*
5/16 - 18
22
200*
30
270*
5/16 - 24
26
240*
33
300*
3/8 - 16
40
30
55
40
3/8 - 24
47
35
60
45
7/16 - 14
68
50
88
65
7/16 - 20
74
55
95
70
1/2 - 13
101
75
135
100
1/2 -20
115
85
150
110
9/16 - 12
135
105
182
135
9/16 - 18
155
115
202
150
5/8 - 11
202
150
263
195
5/8 - 18
215
160
284
210
3/4 - 10
230
170
297
220
3/4 - 16
236
175
304
225
7/8 - 14
405
300
540
400
* Inch Lbs.
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