DFMC.-.Yamaha.TDM.850.Suplementary.Service.Manual.pdf

FOREWORD

This Supplementary Service Manual has been prepared to introduce new service and data for the TDM850

’99. For complete service information procedures it is necessary to use this Supplementary Service Manual

together with the following manual.

TDM850 ’96 SERVICE MANUAL: 4TX-AE1

TDM850 ’97 SUPPLEMENTARY SERVICE MANUAL: 4TX-AE2

TDM850 ’99

SUPPLEMENTARY

SERVICE MANUAL

1998 by Yamaha Motor Co., Ltd.

First Edition, November 1998

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd. is expressly

prohibited.

EB001000

NOTICE

This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and their

qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual, so it is

assumed that anyone who uses this book to perform maintenance and repairs on Yamaha motorcycles has

a basic understanding of the mechanical ideas and the procedures of motorcycles repair. Repairs at-

tempted by anyone without this knowledge are likely to render the motorcycles unsafe and unfit for use.

Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and significant

changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear

in future editions of this manual where applicable.

NOTE:

Designs and specifications are subject to change without notice.

IMPORTANT INFORMATION

Particularly important information is distinguished in this manual by the following notations.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY

IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the

motorcycle operator, a bystander or a person inspecting or repairing the motor-

cycle.

CAUTION:

A CAUTION indicates special precautions that must be taken to avoid damage to

the motorcycle.

NOTE:

A NOTE provides key information to make procedures easier or clearer.

EB002000

HOW TO USE THIS MANUAL

MANUAL ORGANIZATION

This manual consists of chapters for the main categories of subjects. (See “Illustrated symbols”)

1st title 1 : This is the title of the chapter with its symbol in the upper right corner of each page.

2nd title 2 : This title indicates the section of the chapter and only appears on the first page of each section.

It is located in the upper left corner of the page.

3rd title 3 : This title indicates a sub-section that is followed by step-by-step procedures accompanied by

corresponding illustrations.

EXPLODED DIAGRAMS

To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each removal

and disassembly section.

1. An easy-to-see exploded diagram 4 is provided for removal and disassembly jobs.

2. Numbers 5 are given in the order of the jobs in the exploded diagram. A number that is enclosed by a

circle indicates a disassembly step.

3. An explanation of jobs and notes is presented in an easy-to-read way by the use of symbol marks 6 . The

meanings of the symbol marks are given on the next page.

4. A job instruction chart 7 accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc.

5. For jobs requiring more information, the step-by-step format supplements 8 are given in addition to the

exploded diagram and the job instruction chart.

EB003000

ILLUSTRATED SYMBOLS

Illustrated symbols 1 to 9 are printed on top

right of each page and indicate the subject of each

chapter.

1 General information

2 Specifications

3 Periodic inspection and adjustment

4 Engine

5 Cooling system

6 Carburetion

7 Chassis

8 Electrical

9 Troubleshooting

GEN

INFO

SPEC

INSP

ADJ

ENG

COOL

CARB

CHAS

ELEC

Illustrated symbols 10 to 17 are used to identify the

specifications appearing in the text.

10 Can be serviced with engine mounted

11 Filling fluid

12 Lubricant

13 Special tool

14 Torque

15 Wear limit, clearance

16 Engine speed

TRBL

SHTG

, V, A

Illustrated symbols 18 to 23 in the exploded dia-

grams indicate the types of lubricants and lubrica-

tion points.

18 Apply engine oil

19 Apply gear oil

20 Apply molybdenum disulfide oil

21 Apply wheel bearing grease

22 Apply lightweight lithium-soap base grease

23 Apply molybdenum disulfide grease

Illustrated symbols 24 to 25 in the exploded dia-

grams indicate where to apply a locking agent 24

and when to install new parts 25 .

24 Apply locking agent (LOCTITE )

)

25 replace

Plik z chomika:

Inne pliki z tego folderu:

Inne foldery tego chomika: