HFS-1-v10w.pdf
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Single stage water injection system + DDS3
Instruction manual v10w
GETTING TO KNOW THE AQUAMIST HFS-1
The HFS-1 is designed with one aim in mind - deliver fluid to your engine with reliability and
safety.
Utilising the most powerful motor Shurflo offered on their 8000 series diaphragm pump range.
The 150W motor will deliver beyond two litres of fluid per minute at 125psi with ease. Bypass
switch is replaced by three 125psi internal by-pass valves, allowing the pump to operate at a
smooth system pressure without pressure spikes. Most similar systems offered has pressure
spikes as much as 20psi!
Since the system is designed for high flow, high power applications, continuity of flow is vital to
the health of your engine. We have integrated the well proven DDS3(v10) dash display
system to monitor the flow full time. In the event of a flow discrepancy, the system will lower
your boost or switches map (if available).
Single point injection system has been proven to give a more consistent result than the
progressive pump speed system due to it well defined rate and is not plagued by response
speed and operational range. The HFS-1 can be upgraded to a PWM-valve system very easily
in the future.
Page 3
Contents:
System overview Page
4
Checking the contents of the box
5
Getting started on installation
Junction Box
6
System component on installation
7
Engine bay components
HFS/DDS3
7-12
DDS3 junction box pin-out descriptions
13-14 Generic wiring diagram for HFS-1
Failsafe:
15-16 DDS3v10 Dash gauge functions
Wiring:
17
Wiring Check and powering the system up for
the first time
18-20 Final check-up and setting up the fail-safe.
21-22 Advances system configuration (solder link)
Appendix:
23
Wiring details Guarantee and Warranty
Page 4
Checking the contents of the box carefully
This is a “must do” immediately
after unpacking ....
Water pump
♦
1x water tank adapter 1/8 BSP (806-270) + 6mm
qck-fit elbow (806-376)
♦
100 micron inline water filter (806-257)
♦
4x M5x 40mm, nuts, washers and fasteners for
pump
♦
1x M6 grounding stud with washed and nuts
and 6mm eyelet for pump ground
♦
2x 3/8 BSP-M to 6mm 1/8BSP-M elbow.
Unpack the corrugated sheet carefully. The pump
should be labelled with the original custom Aquamist
label.
The white box
♦
6M of 6mm OD nylon hose (806-261)
♦
2M of 4mm OD nylon hose (806-266)
♦
15A Fused water pump harness with 40A relay
♦
Inline valve (806-234) with 6/4 mm hose connec-
tor and mounting bracket)
♦
0.8 mm water jet (806-323) in plastic bag
♦
0.9 mm water jet (806-324) in plastic bag
♦
1.0 mm water jet (806-325) in plastic bag
♦
1x 4mm Y-piece (806-362) in plastic bag
♦
2x M8 x 1/8 NPT jet adaptor with plug (806-
357N)
DDS3v10 fluid monitoring system box
♦
Assortment of 22 AWG coloured hook-up wires
♦
1x DDS3 Dash Gauge with 1.5 M x 8-way cable
♦
1x Version 10 Junction box
♦
1x water level switch with connector (806-280c)
♦
1x Digital flow sensor (806-428)
♦
HFS-1 instruction booklet
♦
3A inline fuse link
Note: Please contact your supplier immediately should you
discover any missing parts.
Page 5
Getting started on installation
Before installations guidelines
♦
The pump and water tank is designed to be fitted
in the trunk. Install the water pump and inline
filter below the water tank.
♦
Ensure all fittings are tighten and leak proof
before filling up with water/methanol, test it with
water first. If high concentration of methanol is
used, please vent the tank’s breather hole exter-
nally. Methanol is poisonous at high concentra-
tions.
Water tank components
♦
Ensure the outlet is facing the rear or the side of
the tank. Drill/bore a burr-free 7/8“hole. Clear up
all the burred edges and wash the tank thor-
oughly. No debris or plastic shaving should re-
mained in the delivery system. 1-2 inch from the
bottom of the tank is ideal.
♦
Same size hole for the water level sensor. Do not
place the level sensor near the washer pump, it
will not operate properly. The float should swing
upwards. Tank venting hole must be re-directly
externally if high alcohol concentration is used.
♦
A tall and slim water tank is ideal for this type of
application. Minimise delivery surge problems at
low water level.
Assembling the pump in steps
♦
Gently assemble the two 3/8 BSP adapters into
the pump without crossing the threads. The
female one going into the inlet of the pump.
Flow direction is moulded onto the plastic pump
head. Ensure o-ring is properly seated inside the
pump.
♦
Assemble the accumulator supporting bracket
with the metal band supplied.
♦
Assemble the rest of the 1/8 BSP elbow fittings
and blanking plugs. Ensure all o-ring type fittings
are not overly tightened.
♦
Mark (dyes smeared on the bottom of the
pump’s rubber feet) and drill four holes for the
pump.
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