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JANUARy/FEBRUAY 1982,
No.
32, $3.00
ill1 1
•
CaJedBirds
Good information
never goes out of date.
That's why we keep all our back issues in print.
10
18
Tapered Sliding Dovetails,
25
Checkered Bowls, Tramp Art,
Hand Planes, Carving Desin Deci
sions, Marquetry Cutting, Library
Ladders, French Polishing, Birch
Plywood, ench Stones.
Wooden Clockworks, Hammer
Veneering, Claw and Ball Feet
(history and technique), Hot-Pipe
Bending, A Two-Way Hinge,
Laminated Turnings, Chain-Saw
Carving, Small Workbench.
Haunched Mortise and Tenon,
Old World Cabinetmaker, Tables,
Woodturning Chisels, To Finish
the Finish, Cabriole Legs, Paneled
Doors and Walls.
Sam Maloof, Dust Collection,
Bandsaw oxes, Precision Joinery,
Butterfly Joint, Pedestal Table,
Tuning Up Your Lathe, Finishing
Marquetry, The Drawknife.
Marquetry Today, Split Turn
ings, Eagle Carvings, Hand Dove
tails, Mechanical Desks, Antique
Tools, Gustav Stickley, Oil/Var
nish Mix, Shaker Lap Desk.
Gimson and the Barnsleys,
Mosaic Door, Clear Finishes, Tall
Case Clock, Mitering on the Table
Saw, Patternmaking, Woodwork
ing Education, Survey of Schools.
Spinning Wheels, Turning
Spalted Wood, Drawers, Scratch
Beader, Leather on Wood, Parsons
Tables, Hanging a Door, Dulcimer
Peg ox, Notes on Finishing.
Wharton Esherick, Toy
Trucks, Oyster-Shell Veneering,
PE G for t he Woodwar ker,
Oil/Varnish Finishes, Chip Carv
ing, Mortise and Tenon by Ma
chine, The Jointer.
Wood, Mortise and Tenon,
Hand Shaping, Plane Speaking,
Desert Cabinetry, Hidden
Drawers, Green Bowls, Queen
Anne, Gate-Leg Table, Stroke
Sander, Funiture Plans.
How Inlay is Made, Inlaying
Mother-of-Pearl, A Jigsaw for
Pearl, Shaker Blanket Chest,
Spline-Mitered Joinery, Coloring
with Oils, Chisels, Alan Peters,
Basics of the Bandsaw.
4
28
Greene and Greene, Holding
the Work, Tambours, Stains,
Spindle Turning, Cleaving Wood,
Sharpening, Dust-Collection Sys
tem, Sanding, Whetstones.
Michael Thonet, Shaper Cut
ters and Fences, Weaving Cane,
Knockdown Tabletops, Japanese
Planes, French Polishing, Pigeon
hole Desk, Repairing Chairs, Hard
wood Sources.
21
Water and Wood, Hidden Beds,
Exotic Woods, Veneer, Tackling
Carving, Workbench, Ornamental
Turning, Heat Treating, Mosaic
Roettes, Shaped Tambours.
Laminated Bowls, Stock Prep
aration, Tung Oil, Relief Carving,
Machine Maintenance, End-or
ing Jig, Lumber Grading, Shaped
Tambours, Index to Issues
1-13.
Woden Jointer, Guitar Bind
ing
and Purfling, Small-Scale Cabi
netmaking, Single Bed, Fumed
Oak, Decorative Joinery, Cutting
Box Joints on Radial-Arm Saw,
Coopered Columns.
29
Hans Wegner, Making Sanding
Machines, Abrasives, Low-Tech
Thickness Sander, Dowel Joints,
Dovetailing Carcases, Japanese
Saws, Index to Isues
1-20.
Stacking, Carcae Construction,
Dealing With Plywood, Patch-Pad
Cutting, Drying Wood, Gothic
Tracery, Guitar Joinery, The owl
Gouge, Shaper Knives.
George Nakashima, Tapered
Lamination, Improving Planes,
Box-Joint Jig, World Globe, Koa
Table, Incised Lettering, Bolection
Turning, Air-Powered Tools.
30
Woodworking in Mendocino,
Two-oard Chairs, Stroke Sander,
Spindle Laminations, Finishing on
the Lathe, Pin Router, How to
Sharpen, Japanese Blades.
Kerf-Bent Boxes, Alpine
Peasant Furniture, Cowhide for
Chairs, Wood-Drying Technolog
ies, Sharpening Saws, Furniture
Conservation, Shop Math, Mar
quetry with Rexible Veneers.
23
The Wood Butcher, Wood
Threads, The Scraper, California
Woodworking, Bent Laminations,
Dry Kiln, Expanding Tables,
Stacked Plywood, Serving Cart,
Pricing Work.
16
The Shape of a Violin, The
Mortise and Tenon Joint, Router
Tables, Treadle Lathe, Milk Paint,
Flying Woodwork, Routed Signs,
Staved Containers, Carved Shells.
7
Building Stairs, Tool Cabinet,
Panel-Raising Planes, Carved
Signs, Sharpening Equipment,
Steambending, Round-Top Table,
Routing Morties, New Furniture.
In Search of Period Furniture
Makers, Harry Nohr's Bowls,
Abrasive Planer, Disc Sander,
Turning Thin Spindles, Carbide
Tipped Circular Saws, Hardwood
Plywod, French Fitting.
24
Edward Barnsley, Locking the
Joint, Harvesting Green Wood,
Shop-Built Vacuum Press, Hollow
Turnings, History of Marquetry,
Before the Finish, Workbench,
Circular Stairway..
Glues and Gluing, Three-Legged
Stool, Lute Roes, owl Tuning,
Doweling, Spalted Wood, An
tiqued Pine Funiture, Solar Kiln,
Carving Fans, Bending a Tray.
17
Designing Chairs, End-Grain
Lamp, Living Room Table, Cross
Country Skis, Shop-Made owl
Lathe, Pillar-and-Claw Table, Glu
ing Up, Lacquer Finishing.
Setting Up a Small Shop,
Workbenches, Sawhorses and
Vies, Walking-eam Saw, Carving
Gouges, Joiner's Tool Case, Com
bination Machines, Dial Indicator.
Steam Bending, Triangle Mark
ing, Painted Furniture Decoration,
Chain-Saw Lumbering, Gam
ing Tables, Wooden Clamps, Ele
gant Fakes, Aztec Drum, Measur
ing Moisture.
Sawmilling, Bending Com
pound Curves, Furniture from
Photographs, Routing for Inlays,
Die-Making Trade Tips, Finishing
Materials, Solid Wood Doors,
Library Steps.
Designing for Dining, Tall
Chests, Entry Doors, Drawer Bot
toms, Health Hazards in Wood
working, Basic Blacksmithing,
Routed Edge Joint, Shaker Round
Stand, Small Turned oxes.
To order back issues:
use the order form op
posite. Or you can call
toll-free,
VISA
or MasterCard.
1-426-8171).
and charge your order
to
(Connecticut residents
call
1
2
26
11
19
3
27
12
20
13
5
14
22
6
15
31
8
9
1-800-243-7252,
FNE
WODWORJNG
Editor
John Kelsey
Art Director Deborah Fillion
Associate Editor Rick Mastelli
Assistant Editor Paul Bertorelli
Copy Editor Jim Cummins
Art Assistant E. Marino III
Editorii Secretary Linda D. Whipkey
Senior Editor Ta ge Frid
Contbuting Editors R. Bruce Hoadley
Richard Starr
Simon Wa tts
Consulting Editors George Frank
Ian). Kirby
A.
W. Marlow
European Editor Roger Holmes
Methods 0/ Work Jim Richey
i
ne
Q
i
n
g
'
1982,
32
JANARy/FEBRUARY
NUMBER
4
42
14
46
DEPARTMENTS
48
Letters
Methods of Wo rk
Questions & Answers
Books
Adventures in Wo odworking
Events
54
The Turned Bowl by John Kelsey
Connections
61
last Was Best by Richard Starr
62
Timber by George Nakashima
The end of infancy for a craft reborn
66
68
What it means to cut a tree
71
Slip Joints on the Radial-Arm Saw by Curtis Erpelding
Wooden Bar Clamps by To m Gerson
How to make these essential tools
77
Grainger McKoy's Carved Birds by Roger Schroeder
On Making Chairs Comfortable by Alan Marks
How to it the seat to the sitter
81
Burning-In Bird Feathers by Eldndge Anold
82
Cutting Gauge by John Lively
Getting accurate results from a versatile machine
79.
84
Cover: A covey 0/quad explodes into light
in this de tad a/a wood sculpture by Grainger
McKoy; the whole sculpture is on page
86
87
The right tool for cross-grain layout
Above, McKoy mounts one a/the birds on its
concealed steel ribbon. He describes this
technique and other ways 0/ making wood
seem like living eathers in the article begin
ning on page
89
77.
Photos: Te d Borg.
The Business of Woodworking
90
The diary of Artisan Woodworkers
by Jo hn Wa rd
I
get by
by Dirk Rosse
Stepping back up to amateur status
by Robert L. Buyer
Strategies for sales and marketing
by He nry Inttli
92
How
Printer's Saw Rebuilt by Stan We llb on
Converting the Hammond Glider
94
Shaker Carrier byJohn Kassay
96
Oval Boxes by To m McFadde n
How to make steambent containers
103
Dovetail box, steambend handle
THE
TAUNTO PRES
Paul Roman. publisher;)anice A. Roman. associate pub
lISher; JoAnn Muir. director of administration; Karl
Ackerman. direct sales coordinator; Lois Beck. business
coordinator; Mary Galpin. production coordinator; Jon
Miller. assistant to the publisher. Accounting: Irene Ar
faras, manager; MadelineColby. Elaine Yamin. Advertis
ing Sales: Richard Mulligan, manager; Vivian Dorman
and Carole Weckesser, coordinators. Art: Roger Banes.
executive an director; Jeanne Criscola, Kathryn Olsen.
Boks: Laura Cehanowlz Tringali. editor; Lee Hov. asso
ciate:: art director; Deborah Cannarella. editorial assislanr.
Fulfillment: Thomas P. Luxeder. manager; Carole E. Ando.
subscription manager; JoAnn Canning. Gloria Carson.
Dorothy Dreher. Mary Glazman. MarieJohnon. Denise
Pascal. Cathy Sakolsky, ancy SdlOCh. Catherine Sulli
van. Terry Thomas; Roben Bruschi. mailroom supervior;
Marchclle Sperling. David Wass. Marketing:Jack F. Fried
man, director; Ellen McGuie. assistant salS manager;
Kimberly Mithun, secretary. Production Services: Cynthia
Lee Nyitray. manager;
Nanc
y
-Lou
Zabriskie Knapp. type
setting; Annette Hilly,
production
assistanr.
108
The Torsion Box by Ian}. Kirby
How to make strong, light an-d stable panels
Current Work by Rick Mastelli
Gallery dealings in Northern California
Beyond the Bowl
FineWoodworking
(ISS 0361-3453) is published bimonthly,January, fhICh. Ma)',July. Septemberand ovembcf. by The Taunton
Press, Ic., 'Wlown, r06470. Telephone (203) 426-8171. Second-class postage paid at Newtown. r06470. and additional mail
ing officcs.- Cop�'rjght 1982 by The Taunton Press, Inc. No rcprodunion without pcrmission of The Taunton Press, Inc. Fim' 'od
working® is a registered trademark of The Taunton Press. Inc.
DistribUiors.
Inc.,
III
Eighth Ave...New York. N.Y. 10011.
Postmaster: Send address changes to The Ta unton Press, Inc.
PO Box
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Newtown, CT
06470
3
26
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ARILES
Subsription
rats:
Unilro StalS and poss(Ssions. $14 for
00'
ycar. $26
fortworears; Canada. $17 far one year, $32 for (wo years (in U.S. dollars, please); Olh'r coumrits,
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Press,
O
Box 355, ewtown,
T
06470. Address all correspondence to the appropriatl· dcpanml·m (SubsCription, Editorial or Advt·r·
tising), The Taunton Prss. 52 Church Hill Road. PO Box 355, Ne.'town, 006470. Uni<:d Stat"s m'wsstand distribUi ion by Ea�t('rn
'ws
Letters
John Lively's article about Rockwell and Powermatic
(F
W
#30, Sept. '81) was interesting yet frustrating ....Re
gardless of all that was said about customer service, quality
control, curing of iron castings, despite the company
spokesmen bragging about precision, neither firm seems able
to make a flat saw-table any longer. I own machines from both
companies that I bought new during the last three years.
There is not room in a letter to list all the things wrong with
them. Suffice it to say that I am not very happy with them.
Comparing them to the same basic models sold 15 to 25 years
ago to a friend of mine, the diferences are readily apparent.
There was more time and care devoted then .. ..
It is all very well for Rockwell to say they know that product
quality sufered in the 70s, but what about the poor suckers
who are stuck with the stuff and expired warranties? The peo
ple who relied on both of these companies' reputations and
advertising? What good is a warranty or rapid pans replace
ment if the new part is as bad or worse than the one returned?
And if I printed an owner's manual as full of stupid mistakes
as that which Powermatic sent me with their 12-inch planer
last year (a $2,600 machine), I would not have the nerve to say
anything about operators not knowing how to set up their ma
chines correctly ....
I for one would be quite willing to pay a bit more for a
machine if that would ensure flat tables, straight fences,
etc. ...
.Y
There has
been interest in previous issues
about the Gilliom
bandsaw, so I thought I'd relate my experience with their drill
press/ lathe kit. I am an amateur woodworker who does not
make his living from his hobby. The Gilliom kit appealed to
me as a way to have both a drill press and a lathe at low cost, as
well as to have the fun of building my own machine. Now cer
tainly these are not tools of industrial or production quality,
but I'm happy to improvise jigs and methods that extend and
refine my tools.
Having used both the drill press and lathe regularly for sev
eral months, I am quite pleased with the results. The kit was
enjoyable to build and seems sensibly designed. I used heavier
lumber than called fo r and added glued joints to the bolt
together construction. The castings seem durable enough but
not well finished so I had to dress them myself to render the
headstock, which also serves as the carrier for the drill spindle,
square to the lathe bed. The drill-press table, which travels on
a rack-and-pinion mechanism, required some shimming to re
duce play and to bring it square to the spindle. I'm not com-
-JamesL. Wheele, Houston, ex.
Within a week of the time I sent you a letter about my service
problems with Rockwell (with a copy to Bill Ramsey of Rock
well in Tupelo) I had a telephone call from Ramsey apologiz
ing for the dificulties. He said that he had placed a number of
GEORGE NAKASHIMA
STATEME TOFONERSHIP, MANAGEME
T
2.
Date
of filing: October 1. 1981. 3. Frequency of issue: Bimomhly.
3a. o. of issus published annuaJly: 6. 3b. Annual subscription
price: $14.0. 4. carion
ANDCIRCULATION
(Required by 39 U.S.c. 368�)
I. Title: Fine Woodworking. la. Publication no. 105190.
f
ofice of publicl1ion: 52 Church Hill
O
Box 355. Ncw(Own, CT 06470.
5.
cation of the head
quartersof the publishers: 52 Church Hill Road. PO Box 355. New
town. CT 06470.
6.
Publisher: Paul Roman: �2 Church Hill Road,
PO Box 3��, Newtown, CT 06470:Editor:John Kelsey: �2 Church
Hill Road,
Road,
Ic
.
. 52 Church Hill Road. PO Box 355, ewtown,
CT 06470. Stckholders owning or holding 1 percent or more of the
total amount
f
stck: Paul Roman. 52 Church Hill Road, PO Box
355, Newtown, CT 06470;J�lnice A.Roman, 52 Church Hill Road,
PO Box 3��, NewtOwn, CT 06470.8. Known bondholders, mort
gagees and orher stcurity holders owning or holding 1 percent or
more of tOtal amount of bonds, mortgages or other securities:
9. Ot
applicable.
10.
Extent and nature of circulation:
None.
A.
Tmal no. copies
(net press run).
B. Paid Circulation
Actual no. copies
Average no. copies of single issue
each Issue dWlng published nearst
preceding
to filing date
12 months
Oct. I. 1981
I.
Sales through
dealers and
carriers. street
vendors and
counter sales ..
2.Mail subscription ..
216.46
22�.693
D.
Free
distribution
by
mil. carrir or )(her
m�ns, samples.
complimentary, and
other free copies.
sc,
2�.667
29,637
179,2�3
184,460
204.920
214,97
F.
Copies not distributed
I. Office
G;
�
f
�
���
.
1.437
t.711
206,3�7
2t�,808
INTERNATIONAL
oEast53rdSt..
left
ver, unaccounted,
spoiled after
NY
KODANSHA
!
�
G.
Total
(Sum orE. FI and 2).
'
�,6��
�.48�
2.
r
agents.
4.034
4,400
216.46
22�,69
3
I
certify thal the Statements made by me above are correCI
and complete. Signature: Paul Roman, Publisher.
11.
4
calls to the main oice, service organization, and distributor
to ascertain how the ball had been dropped, and assured me
that new wheels for my bandsaw were on the way by UPS
direct from his plant.
Sure enough, two weeks later I received the two wheels, the
fence screw for my jointer, and a new vibration-free belt to try
on my bandsaw. They had made sure that the bandsaw wheels
were well-balanced-there were 20 balance holes drilled in
the one wheel and 21 in the other. And as to the .. bottom
line" -my bandsaw now runs very smoothly.
-John M. McCabe, Pittsfo rd,
O
Box 355, ewtown, CT 06470. 7. Owner: The
Taunton Prss,
C. TOlal
p
a
id
circulation
..
E. TOlal
distribution ..
r
od
ADJUSTA
E
e.
'
T EVEL with brass fit
tings, 10"
$19.95ostpaid
rosewod and brass 8
'
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&
walnut OW
.
ORORTBECINAWMILSPAYFOR
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ash
•Cutupto50/1Width
W'
15/1
SAW with brass
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$ 59.95 ostpaid replacement blade $
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-Mill the wood where it falls
ORRE
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ER�
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simple as operating a chainsaw
Tiverton.Rhodelsland
02878
send check or m.o. allow 4·6wks.
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-easily adjusts rom
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�
TOOL WORKS INC.
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wmTETO:
WESTCALDWELL.NEWJERSEY
07006.
U.S.A
.•
201/744-6110
�
ES
•
80X 12248
Fine
Woodworking
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n
ss
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meh
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