SSP_300en.pdf

(4917 KB) Pobierz

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.01//EN" "http://www.w3.org/TR/html4/strict.dtd">

Service.

Self-Study Programme 300

6-speed automatic transmission 09D

Design and function

863425159.076.png

863425159.087.png

863425159.098.png

863425159.109.png

863425159.001.png

863425159.012.png

863425159.023.png

863425159.029.png

863425159.030.png

863425159.031.png

863425159.032.png

863425159.033.png

863425159.034.png

Compared to the 5-speed automatic transmission, the 09D 6-speed automatic transmission provides:

– a reduction in fuel consumption,

– a reduction in exhaust emissions,

– improved acceleration values and

– a reduction in noise.

300_U2

This self-study programme provides you with the design and function of the new

6-speed automatic transmission which is installed in the Touareg.

NEW

Caution

Note

The Self-Study Programme describes the

design and function of new developments!

The contents are not updated.

Please always refer to the relevant service

literature for up-to-date inspection, adjustment

and repair instructions.

2

863425159.035.png

863425159.036.png

863425159.037.png

863425159.038.png

863425159.039.png

863425159.040.png

863425159.041.png

863425159.042.png

863425159.043.png

863425159.044.png

863425159.045.png

863425159.046.png

At a glance

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Selector lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Design of gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Check your knowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Operational diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Self-diagnosis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

3

863425159.047.png

863425159.048.png

863425159.049.png

863425159.050.png

863425159.051.png

863425159.052.png

863425159.053.png

863425159.054.png

863425159.055.png

863425159.056.png

863425159.057.png

863425159.058.png

863425159.059.png

863425159.060.png

863425159.061.png

863425159.062.png

863425159.063.png

863425159.064.png

863425159.065.png

863425159.066.png

863425159.067.png

863425159.068.png

863425159.069.png

863425159.070.png

863425159.071.png

863425159.072.png

863425159.073.png

863425159.074.png

863425159.075.png

863425159.077.png

863425159.078.png

863425159.079.png

863425159.080.png

863425159.081.png

863425159.082.png

863425159.083.png

863425159.084.png

863425159.085.png

863425159.086.png

863425159.088.png

863425159.089.png

863425159.090.png

863425159.091.png

863425159.092.png

863425159.093.png

863425159.094.png

863425159.095.png

863425159.096.png

863425159.097.png

863425159.099.png

863425159.100.png

863425159.101.png

863425159.102.png

863425159.103.png

863425159.104.png

863425159.105.png

863425159.106.png

863425159.107.png

863425159.108.png

863425159.110.png

863425159.111.png

863425159.112.png

863425159.113.png

863425159.114.png

863425159.115.png

863425159.116.png

863425159.117.png

863425159.118.png

863425159.119.png

863425159.002.png

863425159.003.png

863425159.004.png

863425159.005.png

863425159.006.png

863425159.007.png

863425159.008.png

Introduction

The 09D 6-speed automatic transmission

was developed at the famous Japanese manufacturer of automatic transmissions, AISIN Co., LTD,

where it is manufactured.

In the development of the control unit software, the years of experience that Volkswagen

engineers have had with fuzzy logic-controlled driving programmes that depend on driving

situations and hindrances has been a determining factor.

This 6-speed automatic transmission, which has a very compact construction, is being

used for the first time in the Volkswagen Touareg.

Gearbox ventilation

300_002

Spare parts number

AISIN model number

Manufacturer

Production date

Gearbox codes

300_081

Serial number of the manufacturer

4

863425159.009.png

863425159.010.png

863425159.011.png

863425159.013.png

863425159.014.png

863425159.015.png

863425159.016.png

863425159.017.png

863425159.018.png

863425159.019.png

863425159.020.png

863425159.021.png

Special gearbox features include:

•

fuzzy logic-controlled switching

programmes that depend on driver and

driving situations as well as switching

programmes that depend on driving

impedance

•

lifetime ATF filling

•

The hill-holder function secures the vehicle

from rolling back and permits hills to be

approached comfortably.

•

selector lever and steering wheel Tiptronic

switches

•

a controlled converter bypass coupling

Gearbox ventilation

Electrical

connections

300_001.1

ATF cooler connections

Multifunction switch

Technical data

Volkswagen designation

AG6 - 09D

Gearbox codes

with V10-TDI-engine

with V6 engine

EXG

EXL

ATF

Lifetime filling

ATF filling amount

with V10-TDI-engine

with V6 engine

12 litres

9.6 litres

Maximum torque transmission

750 Nm

Weight

depending on engine

including ATF

97 to 110 kg

Emergency run

in case of defective control unit

3rd gear and R gear

5

863425159.022.png

863425159.024.png

863425159.025.png

863425159.026.png

863425159.027.png

863425159.028.png

Plik z chomika:

Inne pliki z tego folderu:

SSP_228 en.pdf (8306 KB)
SSP_298 en.pdf (3469 KB)
Audi_TT_Haldex_SelfStudyGuide.pdf (2035 KB)
VW_EOBD_English_ServiceTraining.pdf (348 KB)
SSP_240_Audi A2 Technology en.pdf (4330 KB)

Inne foldery tego chomika:

Zgłoś jeśli naruszono regulamin