Niva 1.7 Instrukcja eng8.pdf

ATTACHMENTS

Attachment 1

TORQUE WRENCH SETTINGS *

Part

Thread

Tightening torque, N¥m (kgf¥m)

ENGINE

Main bearing cap bolt

10õ1.25

68.31-84.38 (6.97-8.61)

Oil pump bolt

5.10-8.20 (0.52-0.85)

Breather cover retaining stud

12.7-20.6 (1.3-2.1)

Breather cover nut

12.7-20.6 (1.3-2.1)

Cylinder head bolt

12õ1.25

Refer to chapter ÇEngineÈ

Cylinder head bolt

31.36-39.1 (3.2-3.99)

Nut, inlet and exhaust pipe securing stud

20.87-25.77 (2.13-2.63)

Nut, big end cap bolt

9õ1

43.32-53.51 (4.42-5.46)

Flywheel securing bolt

10õ1.25

60.96-87.42 (6.22-8.92)

Chain tensioner shoe bolt

10õ1.25

41.2-5.0 (4.2-5.2)

Valve cover bolt

1.96-4.60 (0.20-0.47)

Camshaft bearing housing retaining nut

18.33-22.64 (1.87-2.3)

Oil pump shaft sprocket bolt

10õ1.25

41.2-51.0 (4.2-5.2)

Camshaft sprocket bolt

10õ1.25

41.2-51.0 (4.2-5.2)

Nut, valve adjuster bolt

12õ1.25

43.3-53.5 (4.42-5.46)

Valve adjuster bolt sleeve

18õ.5

83.3-102.9 (8.5-10.5)

Spark plug

14õ1.25

30.67-39 (3.13-3.99)

Coolant pump retaining bolt

21.66-26.75 (2.21-2.73)

Nut, water jacket exhaust manifold

15.97-22.64 (1.63-2.31)

Crankshaft ratchet

20õ1.5

101.3-125.64 (10.34-12.8)

Alternator bracket bolt

10õ1.25

44.1-64.7 (4.5-6.6)

Nut, alternator mounting plate

M10x1.25

28.03-45.27 (2.86-4.62)

Nut, alternator-to-bracket securing bolt

M12x1.25

58.3-72.0 (5.95-7.35)

Mounting plate-to-alternator retaining nut

10õ1.25

28.03-45.27 (2.86-4.62)

Retaining nut, engine front mounting bracket

10.4-24.2 (1.1-2.5)

Retaining nut, front mounting rubber-to-crosspiece bracket

10õ1.25

27.4-34.0 (2.8-3.46)

Retaining nut, rear engine mounting crosspiece

15.0-18.6 (1.53-1.9)

Retaining nut, rear engine mounting / transmission

28.3-28.8 (2.38-2.94)

Retaining nut, rear engine mounting / crosspiece

15.9-25.7 (1.62-2.62)

CLUTCH

Clutch securing bolt

19.1-30.9 (1.95-3.15)

Nut, clutch / brake pedals bolt

12õ1.25

12.7-20.6 (1.3-2.1)

Retaining nut, clutch / brake master cylinders and pedal bracket

9.8-15.7 (1.0-1.6)

Nut, clutch hydraulic drive connection pipes

24.5-31.4 (2.5-3.2)

Nut, brake hydraulic drive connection pipes

14.7-18.6 (1.5-1.9)

212

TRANSMISSION

Reversing light switch

14õ1.5

28.4-45.1 (2.9-4.6)

Clutch housing-to-engine bolts

12õ1.25

53.9-87.2 (5.5-8.9)

Clutch housing-to-transmission retaining nut

10õ1.25

31.8-51.4 (3.25-5.25)

Clutch housing-to-transmission retaining nut

15.7-25.5 (1.6-2.6)

Shift rod detent cover bolt

15.7-25.5 (1.6-2.6)

End cover retaining nut

15.7-25.5 (1.6-2.6)

Output shaft rear end nut

20õ1.0

66.6-82.3 (6.8-8.4)

Intermediate shaft bearing clamping washer bolt

12õ1.25

79.4-98 (8.1-10.0)

Fork-to-shift rod retaining bolt

11.7-18.6 (1.2-1.9)

TRANSFER BOX

Mounting bracket-to-rubber shaft retaining nut

10õ1.25

26.5-32.3 (2.7-3.3)

Mounting bracket-to-body retaining nut

15.0-18.6 (1.53-1.9)

Nut holding covers of transfer box casing, front axle drive casing,

speedometer drive unit housing, control lever bracket

14.7-24.5 (1.5-2.5)

Differential lockup switch

16õ1.5

28.4-45 (2.9-4.6)

Fork-to-selector rod retaining bolt

11.8-18.6 (1.2-1.9)

Fork-to-differential lockup rod retaining bolt

12õ1.25

11.7-18.6 (1.2-1.9)

Driven gear retaining bolt

10õ1.25

66.6-82.3 (6.8-8.4)

Retaining bolt, driving shaft rear bearing and intermediate shaft rear bearing

18õ1.5

96-117.6 (9.8-12.0)

Nut holding propeller shaft flange to driving shaft and

to front / rear axle driveshafts

16õ1.5

96-117.6 (9.8-12.0)

DRIVE LINE

Nut, bolts holding flexible coupling to gearbox and transfer box flanges

12õ1.25

57.8-71.5 (5.9-7.3)

Nut, bolt holding propeller shaft flange to flanges of

front/rear axles reduction gear and transfer case

27.4-34.3 (2.8-3.5)

FRONT AXLE

Front axle-to-engine retaining bolt

12õ1.25

74.5-92 (7.6-9.4)

Front axle-to-engine retaining nut

60.8-75 (6.2-7.66)

Front axle-to-engine retaining bolt

10õ1.25

42.1-52 (4.3-5.3)

Inner joint housing bearing cover retaining nut

8õ1.25

19.6-24.5 (2.0-2.5)

Differential bearing cover retaining nut

12õ1.25

62.7-75.4 (6.3-7.7)

Retaining bolt, lockplate-to-spring washer

6õ1

3.8-6.2 (0.39-0.63)

Driven gear securing bolt

10õ1.25

83.3-102.9 (8.5-10.5)

REAR AXLE

Bolt holding reduction gear casing to rear axle beam

35-43.2 (3.57-4.41)

Differential bearing cover bolt

10õ1.25

43.3-53,5 (4.42-5.46)

Driven gear bolt

10õ1.25

83.3-102.9 (8.5-10.5)

Flange-to-drive gear nut

16õ1.5

Refer to section ÇRear axleÈ

Retaining nut, axleshaft bearing and rear brake

10õ1.25

41.6-51.4 (4.25-5.25)

FRONT SUSPENSION

Nut, lower bolts holding cross-member to chassis arms

12õ1.25

66.6-82.3 (6.8-8.4)

Nut, upper bolts holding cross-member to chassis arms

12õ1.25

66.6-82.3 (6.8-8.4)

213

Nut, bolt holding recoil block bracket to cross-member

15.1-18.6 (1.53-1.9)

Nut, upper control arm shaft bolt

12õ1.25

66.6-82.3 (6.8-8.4)

Shock-absorber upper end retaining nut

10õ1.25

27.4-34 (2.8-3.46)

Shock-absorber lower end retaining nut

10õ1.25

50-61.7 (5.1-6.3)

Nut, front wheel hub bearing

18õ1.5

Refer to ÇRunning gearÈ

Brake caliper-to-steering knuckle retaining bolt

10õ1.25

29.1-36 (2.97-3.67)

Anti-roll bar retaining nut

15-18.6 (1.53-1.9)

Balljoint-to-steering knuckle retaining nut

14õ1.5

83.3-102.9 (8.5-10.5)

Radius rod-to-suspension crosspiece nut

12õ1.25

66,6-82,3 (6.8-8.4)

Radius rod-to-body retaining nut

16õ1.5

104.9-169.5 (10.7-17.3)

Lower arm shaft-to-crosspiece connecting nut

16õ1.5

114.7-185.2 (11.7-18.9)

Balljoint-to-suspension arm retaining nut

20.6-25.75 (2.1-2.63)

Nut, wheel retaining bolt

12õ1.25

62.4-77.1 (6.37-7.87)

Suspension upper arm shaft nut

14õ1.5

63.7-102.9 (6.5-10.5)

Nut, swing arm retaining bolt

12õ1.25

66.6-82.3 (6.8-8.4)

REAR SUSPENSION

Shock-absorber retaining nut

12õ1.25

38.2-61.7 (3.9-6.3)

Nut, Panhard rod and trailing arms retaining bolts

12õ1.25

66.6-82.3 (6.8-8.4)

STEERING

Nut, steering box retaining bolt

10õ1.25

33.3-41.2 (3.4-4.2)

Nut, idler arm bracket retaining bolt

10õ1.25

33.3-41.2 (3.4-4.2)

Nut, steering rod ballpin **

14õ1.5

42.1-53 (4.3-5.4)

Middle shaft-to-upper shaft and worm shaft retaining nut

22.5-27.4 (2.3-2.8)

Steering wheel retaining nut

16õ1.5

31.4-51 (3.2-5.2)

Steering shaft bracket and ignition switch retaining nut

15-18.6 (1.53-1.9)

Drop arm nut

20õ1.5

199.9-247 (20.4-25.2)

Idler arm shaft nut

14õ1.5

63.7-102.9 (6.5-10.5)

_______________________________________________________________________________________________________________

* It is allowed to round tightening torques for nuts and bolts to the tenth of kgf¥m within the tolerance.

** With the nut recess mismatching the cotter pin hole, tighten to further torque (less than 60¡) to ensure a reliable locking

214

Attachment 2

SPECIAL TOOLS FOR MAINTENANCE AND REPAIR *

Designation

Description

ENGINE

.40005 Universal pickers kit

.40026 Removal tool, coolant pump impeller

.50088 Spanner, intake / exhaust pipe nuts

.50113 Allen key, crankcase oil drain plug

.50121 Spanner, crankshaft pulley bolt

.50126 Spanner for checking cylinder head bolt tightening torques (with camshaft in situ)

.60153/R Mandrel for pressing in/out inlet/exhaust valve guide

.60311/R Tool, removal / installation of engine valves

.60312 Removal tool, oil filter

.60326/R Tool to press out ignition distributor / oil pump drive gear bush from the cylinder block

.60330/R Flywheel fixing arm for fitting flywheel to crankshaft

.60333/1/2 Tool to press in/out oil pump drive shaft bushes

.60334 Tool for checking cylinder head tightness

.60430 Installation tool, coolant pump impeller

.86010 Tool for pressing in crankshaft plugs

.90310 Set of reamers, valve guide bore machining

.90353 Reamer for bushes of oil pump drive shaft, ignition distributor and fuel pump

.94003 Core drill (75¡), inlet valve seat machining

.94016 Core drill spindle, plug machining

.94016/10 Core drill, crankshaft plug socket machining

.94031 Core drill (20¡), exhaust valve seat machining

.94058 Core drill spindle, valve seat machining

.94059 Set of guides, valve seat machining

.94069 Grinding wheel spindle, valve seat machining

.94078 Grinding wheel, exhaust valve seat machining

.94092 Core drill, exhaust valve seat machining

.94100 Grinding wheel, inlet valve seat machining

.94101 Core drill (20¡), inlet/exhaust valve seat machining

.95111 Blade for checking camshaft valve lever/cam lobe clearance

02.7812.9500 Socket spanner (13 mm), removal and refitting of starter motor and downpipe

02.7823.9505 Tool, valve removal and installation (can be used in place of .60311/R)

41.7816.4013 Socket spanner (21 mm) for tightening valve lever adjuster bolt guides

41.7853.4010 Installation tool, camshaft cover to engine

41.7853.4011 Installation tool, oil seal + retainer to crankshaft

41.7853.4016 Installation tool, valve guide oil caps

67.7812.9513 Dynamometer for checking fan blower belt tension

67.7812.9514 Spark plug spanner

67.7812.9515 Spanner for checking spark plug tightening torque

67.7812.9519 Socket, spark plug removal/installation

67.7824.9521 Tool for checking wear (extension) of camshaft drive chain

67.7834.9506 Tool for checking fuel pump pushrod protrusion

67.7854.9519 Adjuster bush for fitting normal and oversize pistons of 82 mm dia.

67.8125.9502 Ring gauge (82 mm dia.) for setting inside gauge to zero

67.8151.9505 Gauge for checking fuel level in carburettor

-3/379

Crosspiece, engine removal and installation

-106

Thermostat inspection rig

215

CLUTCH

.70017 Tool, clutch pedal spring removal and installation

.70081 Mandrel, clutch disc centering

67.7813.9503 Tooling, clutch disc repair

67.7822.9517 Jig, clutch disc lining renewal

67.7851.9500 Mandrel, clutch disc lining rivetting

TRANSMISSION

.40006 Puller, front input shaft bearing

.55035 Jointed box spanner, gearbox removal and installation

41.7816.4068 Input shaft fixing arm

41.7816.4069 Tool for fitting (removing) circlip to (from) output shaft

41.7853.4028 Mandrel for fitting output shaft bearing

41.7853.4032 Mandrel, installation of intermediate shaft bearing

41.7853.4039 Mandrel, installation of output shaft oil seal

67.7853.9558 Mandrel for driving on transfer case differential bearing

DRIVE LINE

.70025 Clasp, removal and installation of flexible coupling

41.8734.4092 Gauge for selection of propeller shaft universal joint bearing circlips

67.7823.9522 Cramp, renewal of universal joint spider

67.7853.9533 Tool for pressing in front wheel CV joint oil seal ring

67.7853.9537 Installation tool, front wheel CV joint rubber boot

DRIVE AXLES

.45008 Removal tool, driving pinion rear bearing inner race

.45028 Rest, removal of differential box bearing inner race

.55085 Spanner, differential bearing nuts

.70152 Tool for pressing rear bearing inner race to driving pinion

.70157 Installation tool, axleshaft oil seal

.70171 Tool for pressing in driving pinion rear bearing outer race

.70172 Pair of flanges to be fitted to rear axle beam ends during its inspection (truing)

.70184 Tool to determine shim thickness to adjust clearance in final drive gear meshing

.70185 Tool for pressing in driving pinion front bearing outer race

.70198 Tool for pressing out driving pinion bearing outer race

67.7823.9530 Installation tool, axleshaft lockring

67.7823.9529 Removal tool, lockring from axleshaft

.95601/R Tool for checking reliable pressing of lockring onto axleshaft

.95688/R Tool for adjusting clearance in drive gear/crown wheel meshing and differential bearing tightening

.95690 Tool for selecting drive pinion shim thickness

.95697/5 Socket, dynamometer 02.7812.9501

02.7812.9501 Dynamometer for checking rotational resistance moment of drive axle pinion and steering worm shaft

67.7812.9520 Spanner, front axle pinion adjustment

02.7834.9504 Measuring tool, free axial play of axleshaft

67.7823.9516 Removal tool for axleshaft, rear axle

67.7853.9559 Rest, differential bearing removal

67.8701.9508 Bracket with endpiece to tool .95688/R for adjusting front axle pinion

FRONT SUSPENSION

.47045

Tool for pressing out silent blocks of suspension upper arms

.57034/R

Wrench, shock-absorber cartridge nut

216

Plik z chomika:

Inne pliki z tego folderu:

Inne foldery tego chomika: