EasyCycle_Mill_EN_1838_B_01.pdf

EMCO EASY CYCLE M

Software description software version from 1.04

EASY CYCLE

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Software description

EMCO EASY CYCLE Milling

Ref.-No. EN 1838

Edition B 2009-04

This instruction manual is also available on the

EMCO homepage in electronic form (.pdf).

Original instruction manual

EMCO Maier Ges.m.b.H.

P.O. Box 131

A-5400 Hallein-Taxach/Austria

Phone ++43-(0)62 45-891-0

Fax ++43-(0)62 45-869 65

Internet: www.emco.at

E-Mail: service@emco.at

Please note:

This instruction manual does not include the whole functionality of the

control software EMCO EASY CYCLE. In fact, emphasis was put on

the clear and simple illustration of the important functions so as to

achieve a most comprehensive learning success.

Depending on the machine you operate with EASY CYCLE, not all

functions are available.

Preface

The software EMCO EASY CYCLE is part of the EMCO training con-

cept.

With the EMCO EASY CYCLE, conventional and CNC turning and milling

machines are easy to operate. Background knowledge of ISO program-

ming is not necessary.

An interactive contour programming serves to define workpiece contours

with linear and circular contour elements.

The programming of a cycle is interactive and with graphic support. A

large number of machining cycles that can be combined to a program, are

available for the customer. Single cycles or the created cycle programs

can be graphically simulated on the screen. The possibility for simulation

of DIN programs is limited.

This instruction manual does not include the whole functionality of the

control software EMCO EASY CYCLE. However, emphasis was put on the

simple and clear illustration of the important functions, so as to achieve a

most comprehensive learning success.

If you have any further queries or suggestions for improvement regarding

this instruction manual, please do not hesitate to contact us.

EMCO MAIER Gesellschaft m. b. H.

Dep. Technical Documentation

A-5400 HALLEIN, Austria

EC conformity

The CE mark certifies, together with the EC declaration of conformity,

that the machine and the guidelines are in conformity with the regula-

tions of the directives applicable to the products.

EASY CYCLE

Content

A: Fundamentals ................................. A1

Reference Points of the EMCO Milling machines................ A1

M = Machine zero point ................................................... A1

R = Reference point......................................................... A1

N = Tool mount reference point ....................................... A1

W = Workpiece zero point................................................ A1

Absolute workpiece positions .......................................... A2

Zero offset............................................................................ A3

Setting the reference point............................................... A3

Milling operations................................................................. A4

Down-cut Milling .............................................................. A4

Up-cut Milling ................................................................... A4

Tool radius compensation.................................................... A5

Without tool radius compensation.................................... A5

Right-hand tool radius compensation .............................. A5

Left-hand tool radius compensation................................. A5

Renaming a program ........................................................... C7

Selecting / deselecting a program at the machine............... C7

Editing the program ............................................................. C8

Shifting the cycle.............................................................. C8

Editing the cycle............................................................... C8

Deleting the cycle ............................................................ C9

Adding a new cycle .......................................................... C9

Copying the cycle ............................................................ C9

NC import / export.............................................................. C10

Export ................................................................................ C10

Import................................................................................. C11

Graphical simulation .............................................................. C12

Simulate cycle.................................................................... C12

Simulate program .............................................................. C13

General 2D/3D Simulation ................................................. C13

Processing time ............................................................. C13

Frame ............................................................................ C14

Starting the simulation ................................................... C14

Stopping the simulation ................................................. C14

Clear screen .................................................................. C15

Single block ................................................................... C15

Zoom.............................................................................. C15

3D simulation with EMCO Win 3D-View ............................ C16

Entering the basic settings............................................. C16

Raw part deinition ......................................................... C18

Examples for raw parts deinition................................... C19

Simulation ...................................................................... C20

Tool modelling with the 3D-Tool Generator ....................... C21

Generating a new tool.................................................... C22

Copying a tool ................................................................ C22

Changing an existing tool .............................................. C23

Selecting a tool colour ................................................... C23

Visualizing a tool ............................................................ C24

Sorting function .............................................................. C25

Contour management............................................................ C27

Screen layout..................................................................... C28

Deine / create a contour ................................................... C29

Creating the element starting point................................ C29

Editing an element ......................................................... C30

TeachIn .......................................................................... C30

Deleting an element ....................................................... C31

Creating the element straight line .................................. C31

Creating the arc element ............................................... C32

Deining contours clearly ............................................... C33

Copying, deleting, renaming and importing / exporting a

contour............................................................................... C33

Drill Template Management .................................................. C34

Deine / Create Drill Template ........................................... C35

Copy, delete, rename and import / export drill template .... C35

Point................................................................................... C36

Line .................................................................................... C37

Circle Start Point................................................................ C38

Circle centre....................................................................... C39

Grid .................................................................................... C40

Rectangle........................................................................... C41

System................................................................................... C42

Diagnosis function PLC ..................................................... C42

Diagnosis function USB-SPS............................................. C42

Parameters ........................................................................ C42

Alarms................................................................................ C42

Messages .......................................................................... C42

Version numbers................................................................ C43

Switching EASY CYCLE off............................................... C43

B: Key Description .............................. B1

EASY CYCLE Control Keyboard ......................................... B1

Screen layout....................................................................... B2

PC keyboard ........................................................................ B3

Overview button assignment control keyboard.................... B4

Overview Button Assignment Machine Operating ElementsB6

Key Description ....................................................................... B8

Constant Cutting Speed (CCS) / Constant Spindle Speed.. B8

Single block ......................................................................... B8

Reset key (Reset) ................................................................ B8

Dryrun (test-run feed) .......................................................... B8

Selectable Stop.................................................................... B9

Skip (block mask) ................................................................ B9

NC Stop ............................................................................... B9

NC Start ............................................................................... B9

Direction buttons.................................................................. B9

Rapid Traverse .................................................................. B10

Feed Stop .......................................................................... B10

Feed Start .......................................................................... B10

Spindle Stop ...................................................................... B10

Spindle Start ...................................................................... B10

Spindle speed correction ................................................... B10

Coolant .............................................................................. B10

Clamping device ................................................................ B10

Tool turret .......................................................................... B11

Auxiliary OFF ..................................................................... B11

Auxiliary ON....................................................................... B11

EMERGENCY OFF ........................................................... B11

Key Switch Special Operations Mode................................ B11

Types of operation ............................................................. B12

Override switch (feed rate override) .................................. B13

USB connection (USB 2.0) ................................................ B13

C: Operation......................................... C1

Feed F [mm/min].................................................................. C1

Spindle speed S [rpm] ......................................................... C2

Moving coordinate axes....................................................... C3

Setting / resetting the reference point.................................. C3

Tool change ......................................................................... C3

Deine tool change point ...................................................... C4

Program management............................................................. C5

Creating a program.............................................................. C6

Deleting a program .............................................................. C6

Copying a program .............................................................. C7

EASY CYCLE

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