GCV160, GCV190.pdf

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INTRODUCTION
Thank you for purchasing a Honda engine. We want to help you get
the best results from your new engine and operate it safely. This
manual contains information on how to do that; please read it carefully
before operating the engine. If a problem should arise, or if you have
any questions about your engine, consult an authorized Honda
servicing dealer.
All information in this publication is based on the latest product
information available at the time of printing. American Honda Motor
Co., Inc. reserves the right to make changes at any time without
notice and without incurring any obligation. No part of this publication
may be reproduced without written permission.
This manual should be considered a permanent part of the engine
and should remain with the engine if resold.
Review the instructions provided with the equipment powered by this
engine for any additional information regarding engine startup,
shutdown, operation, adjustments, or any special maintenance
instructions.
SAFETY MESSAGES
Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the
engine. Please read these messages carefully.
A safety message alerts you to potential hazards that could hurt you
or others. Each safety message is preceded by a safety alert
symbol B and one of three words, DANGER, WARNING, or
CAUTION.
These signal words mean:
OWNER’S MANUAL
MANUEL DE L’UTILISATEUR
MANUAL DEL PROPIETARIO
GCV160 • GCV190
B WARNING: B
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
B DANGER
You WILL be KILLED or SERIOUSLY
HURT if you don't follow instructions.
CONTENTS
You CAN be KILLED or SERIOUSLY
HURT if you don't follow instructions.
B WARNING
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFE OPERATING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TYPE 1: FLYWHEEL BRAKE/REMOTE THROTTLE . . . . . . . . . . . . . 4
TYPE 2: MANUAL CHOKE/MANUAL THROTTLE . . . . . . . . . . . . . . . 5
TYPE 3: FLYWHEEL BRAKE/REMOTE CHOKE/FIXED THROTTLE. 5
TYPE 4: AUTOMATIC CHOKE RETURN/FIXED THROTTLE. . . . . . . 5
TYPE 5: MANUAL CHOKE/FIXED THROTTLE. . . . . . . . . . . . . . . . . . 6
TYPE 6: REMOTE THROTTLE/BLADE BRAKE CLUTCH . . . . . . . . . 6
TYPE 7: ELECTRIC START WITH ENGINE-MOUNTED STARTER
SWITCH/ MANUAL CHOKE CONTROL/FIXED THROTTLE 6
TYPE 8: AUTOMATIC CHOKE/FIXED THROTTLE. . . . . . . . . . . . . . . 7
TYPE 9: AUTOMATIC CHOKE/REMOTE THROTTLE/
FLYWHEEL BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TYPE 10: AUTOMATIC CHOKE/REMOTE THROTTLE/ BLADE
BRAKE CLUTCH (equipment control) . . . . . . . . . . . . . . . . . 7
MAINTENANCE SCHEDULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
REFUELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Recommended Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SPARK PLUG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FLYWHEEL BRAKE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SPARK ARRESTER (optional equipment) . . . . . . . . . . . . . . . . . . . . . 11
B CAUTION
You CAN be HURT if you don't follow
instructions.
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
DAMAGE PREVENTION MESSAGES
You will also see other important messages that are preceded by the
word NOTICE.
This word means:
NOTICE
Your engine or other property can be
damaged if you don’t follow instructions.
The purpose of these messages is to help prevent damage to your
engine, other property, or the environment.
© 2003–2009 American Honda Motor Co., Inc.—All Rights Reserved
31Z8B024
00X31-Z8B-0240
EM5
POM31Z8B024
IPC.170000.2009.08
PRINTED IN U.S.A.
185854
ENGLISH
1
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SAFETY INFORMATION
• Understand the operation of all controls and learn how to stop the
engine quickly in case of emergency. Make sure the operator
receives adequate instruction before operating the equipment.
• Do not allow children to operate the engine. Keep children and pets
away from the area of operation.
• Your engine’s exhaust contains poisonous carbon monoxide. Do
not run the engine without adequate ventilation, and never run the
engine indoors.
• The engine and exhaust become very hot during operation. Keep
the engine at least 1 meter (3 feet) away from buildings and other
equipment during operation. Keep flammable materials away, and
do not place anything on the engine while it is running.
TYPE 2: MANUAL CHOKE/MANUAL THROTTLE
CHOKE LEVER
THROTTLE LEVER
FUEL VALVE LEVER
TYPE 3: FLYWHEEL BRAKE/REMOTE CHOKE/FIXED THROTTLE
IDENTIFICATION:
COMPONENTS AND CONTROLS
COMPONENT LOCATION
FLYWHEEL BRAKE
CONTROL CABLE
CHOKE CONTROL CABLE
[1]
[2]
FUEL VALVE LEVER
TYPE 4: AUTOMATIC RETURN CHOKE/FIXED THROTTLE
[3]
CHOKE LEVER
[6]
[5]
[9]
[8]
[7]
FLYWHEEL BRAKE
CONTROL CABLE
[4]
1 Fuel filler cap
2 t rt r rip
3 Fuel tank
4 Control location*
5 Air cleaner
6 Spark plug
7 ffl r
8
FUEL VALVE LEVER
TYPE 5: MANUAL CHOKE/FIXED THROTTLE
Starter motor (if equipped)
ENGINE STOP SWITCH
9
Oil filler cap/dipstick
*
The engine control area differs based on the engine type.
Refer to the individual diagrams below to determine your
engine control type when reading the Operation section and
other sections in this manual.
CHOKE ROD
FUEL VALVE LEVER
CONTROL LOCATION
TYPE 1: FLYWHEEL BRAKE/REMOTE THROTTLE
TYPE 6: REMOTE THROTTLE/BLADE BRAKE CLUTCH
(equipment control)
FLYWHEEL BRAKE
CONTROL LEVER
THROTTLE LEVER
THROTTLE LEVER
FUEL VALVE LEVER
FUEL VALVE LEVER
2
ENGLISH
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TYPE 7: ELECTRIC START WITH ENGINE-MOUNTED STARTER
SWITCH/MANUAL CHOKE CONTROL/FIXED THROTTLE
BEFORE OPERATION CHECKS
STARTER SWITCH
IS YOUR ENGINE READY TO GO?
For your safety, and to maximize the service life of your equipment, it
is very important to take a few moments before you operate the
engine to check its condition. Be sure to take care of any problem you
find, or have your servicing dealer correct it, before you operate the
engine.
CHOKE ROD
FUEL VALVE LEVER
B WARNING
Improperly maintaining this engine, or failure to correct a
problem before operation, can cause a malfunction in
which you can be seriously hurt or killed.
Always perform a preoperation inspection before each
operation, and correct any problem.
TYPE 8: AUTOMATIC CHOKE/FIXED THROTTLE
FLYWHEEL BRAKE
CONTROL CABLE
Before beginning your preoperation checks, be sure the engine is
level and the flywheel brake lever ( type 2: throttle lever, type 5 : engine
stop switch) is in the STOP or OFF position.
Always check the following items before you start the engine:
1. Fuel level (page 8).
2. Oil level (page 9).
3. Air cleaner (page 9) .
4. General inspection: Check for fluid leaks and loose or damaged
parts.
5. Check the equipment powered by this engine.
Review the instructions provided with the equipment powered by
this engine for any precautions and procedures that should be
followed before engine startup.
FUEL VALVE LEVER
TYPE 9: AUTOMATIC CHOKE/REMOTE THROTTLE/
FLYWHEEL BRAKE
FLYWHEEL BRAKE
CONTROL LEVER
OPERATION
THROTTLE LEVER
SAFE OPERATING PRECAUTIONS
Before operating the engine for the first time, please review the
SAFETY INFORMATION section on page 2 and the BEFORE
OPERATION CHECKS above.
For your safety, do not operate the engine in an enclosed area such
as a garage. Your engine's exhaust contains poisonous carbon
monoxide gas that can collect rapidly in an enclosed area and cause
illness or death.
FUEL VALVE LEVER
TYPE 10: AUTOMATIC CHOKE/REMOTE THROTTLE/
BLADE BRAKE CLUTCH (equipment control)
THROTTLE LEVER
B WARNING
Exhaust contains poisonous carbon monoxide gas that can
build up to dangerous levels in closed areas. Breathing
carbon monoxide can cause unconsciousness or death.
Never run the engine in a closed or even partially closed
area where people may be present.
FUEL VALVE LEVER
Review the instructions provided with the equipment powered by this
engine for any safety precautions that should be observed with
engine startup, shutdown, or operation.
Do not operate the engine on slopes greater than 20°.
ENGLISH
3
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TYPE 1: FLYWHEEL BRAKE/REMOTE THROTTLE
Starting the Engine
1. Turn the fuel valve to the ON
position.
OFF
Throttle Setting
Position the throttle control for the desired engine speed. For best
engine performance, it is recommended the engine be operated with
the throttle in the FAST (or high) position.
Stopping the Engine
1. Move the choke/throttle control
to the SLOW position.
ON
SLOW
FAST
FUEL
VALVE
THROTTLE
LEVER
2. See equipment manual and
position the throttle control
so the choke/throttle lever
moves to the CHOKE
position (cold engine).
SLOW
FAST
CHOKE
CHOKE/
THROTTLE
LEVER
2. Release the flywheel
brake lever to stop the
engine.
FLYWHEEL
BRAKE LEVER
STOP
3. See equipment manual
and position the flywheel
brake control so the
flywheel brake lever is in
the RUN position.
FLYWHEEL
BRAKE LEVER
3. Turn the fuel valve to
the OFF position.
OFF
FUEL
VALVE
ON
4. Pull the starter grip lightly
until resistance is felt, then
pull briskly.
NOTICE
Do not allow the starter grip to
snap back against the engine.
Return it gently to prevent
damage to the starter.
5. If the choke was used to start the
engine, move the choke/throttle
lever to the FAST (or high)
position as soon as the engine
warms up enough to run
smoothly without use of the
choke.
STARTER
GRIP
FAST
CHOKE
CHOKE/
THROTTLE
LEVER
4
ENGLISH
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TYPE 2: MANUAL CHOKE/MANUAL THROTTLE
Starting the Engine
1. Turn the fuel valve to the ON position.
2. Move the choke lever to the ON position (cold engine).
3. Move the throttle lever to the FAST position.
Stopping the Engine
1. Release the flywheel brake lever to stop the engine.
2. Turn the fuel valve to the OFF position.
TYPE 4: AUTOMATIC CHOKE RETURN/FIXED THROTTLE
Starting the Engine
1. Turn the fuel valve to the ON
position.
STOP SLOW
FAST
CHOKE LEVER
OFF
ON
OFF
THROTTLE
LEVER
FUEL
VALVE
ON
FUEL VALVE ON
4. Pull the starter grip lightly until resistance is felt, then pull briskly
(see TYPE 1 step 4 on page 4) .
5. If the choke was used to start the engine, move the choke lever to
the OFF position as soon as the engine warms up enough to run
smoothly without use of the choke.
6. Position the throttle lever for the desired engine speed. For best
engine performance, it is recommended the engine be operated
with the throttle in the FAST (or high) position.
Stopping the Engine
1. Move the throttle lever to the SLOW position and allow the engine
to idle for a few seconds.
2. Move the throttle lever to the STOP position.
3. Turn the fuel valve to the OFF position.
2. Move the choke lever to
the choke position (E)
(cold engine).
3. Move the flywheel brake
lever to the RUN position.
The choke lever
automatically begins
moving to the OFF
position when the flywheel
brake lever is moved to
the RUN position.
4. Start the engine.
OFF
CHOKE
LEVER
ON
STOP
RUN
FLYWHEEL
BRAKE LEVER
Recoil Starter Types
Pull the starter grip lightly until resistance is felt, then pull briskly
(see TYPE 1 Step 4 on page 4). Begin pulling the recoil starter as
soon as you move the flywheel brake lever to the RUN position
and the choke starts moving to the OFF position.
If the engine does not start before the choke moves to the OFF
position, repeat steps 2 and 3, then continue starting.
Electric Starter Types
Turn the starter switch (located on equipment) to the START
position, and hold it there until the engine starts. When the engine
starts, allow the engine switch to return to its normal position.
TYPE 3: FLYWHEEL BRAKE/REMOTE CHOKE/FIXED
THROTTLE
Starting the Engine
1. Turn the fuel valve to the
ON position.
2. Move the choke control
cable (see equipment
manual) so that the
choke arm moves to the
choke ON position (cold
engine).
OFF
ON
CHOKE
ARM
CHOKE CONTROL
CABLE
NOTICE
Do not use the starter for more than 5 seconds or starter motor
damage may occur. If the engine fails to start, release the switch
and wait 10 seconds before operating the starter again.
If the engine does not start before the choke moves to the OFF
position, repeat steps 2 and 3, then continue starting.
The throttle is preset on this type.
Stopping the Engine
1. Release the flywheel brake lever to activate the flywheel brake and
stop the engine.
2. Turn the fuel valve to the OFF position.
FUEL VALVE ON
3. Move the flywheel brake
lever to the RUN position.
4. Pull the starter grip lightly until
resistance is felt, then pull
briskly (see TYPE 1 step 4 on
5. If the choke was used to start
the engine, move the choke
control cable so that the choke
arm moves to the OFF position
as soon as the engine warms
up enough to run smoothly
without use of the choke.
The engine speed is preset on this type.
FLYWHEEL BRAKE LEVER
STOP
RUN
ENGLISH
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