GSV190.pdf

INTRODUCTION

Thank you for purchasing a Honda engine. We want to help you to get

the best results from your new engine and to operate it safely. This

manual contains information on how to do that; please read it carefully

before operating the engine. If a problem should arise, or if you have

any questions about your engine, consult an authorized Honda

servicing dealer.

All information in this publication is based on the latest product

information available at the time of printing. American Honda Motor

Co., Inc. reserves the right to make changes at any time without

notice and without incurring any obligation. No part of this publication

may be reproduced without written permission.

This manual should be considered a permanent part of the engine

and should remain with the engine if resold.

Review the instructions provided with the equipment powered by this

engine for any additional information regarding engine startup,

shutdown, operation, adjustments or any special maintenance

instructions.

OWNER’S MANUAL

GSV190

SAFETY MESSAGES

Your safety and the safety of others are very important. We have

provided important safety messages in this manual and on the

engine. Please read these messages carefully.

A safety message alerts you to potential hazards that could hurt you

or others. Each safety message is preceded by a safety alert symbol

B and one of three words, DANGER, WARNING, or CAUTION.

These signal words mean:

B WARNING: B

The engine exhaust from this product contains

chemicals known to the State of California to cause

cancer, birth defects, or other reproductive harm.

CONTENTS

You WILL be KILLED or SERIOUSLY

HURT if you don't follow instructions.

B DANGER

INTRODUCTION . . . . . . . . . . . 1

SAFETY MESSAGES. . . . . . . . 1

Damage Prevention

Messages . . . . . . . . . . . . . . . . 1

Safety Information . . . . . . . . . 1

IDENTIFICATION:

COMPONENTS AND

CONTROLS . . . . . . . . . . . . 2

BEFORE OPERATION

CHECKS . . . . . . . . . . . . . . 3

Is Your Engine Ready To Go? 3

OPERATION. . . . . . . . . . . . . . . 3

Safe Operating Precautions . . 3

TYPE 1: Flywheel Brake/

Remote Throttle. . . . . . . . 3

TYPE 2: Manual Choke/Manual

Throttle . . . . . . . . . . . . . . 4

TYPE 3: Flywheel Brake/

Remote Choke/Fixed

Throttle . . . . . . . . . . . . . . 4

TYPE 4: Automatic Choke

Return/Fixed Throttle. . . . 4

TYPE 5: Manual Choke/Fixed

Throttle . . . . . . . . . . . . . . 5

TYPE 6: Remote Throttle/Blade

Brake Clutch . . . . . . . . . . 5

SERVICING YOUR ENGINE . . 5

The Importance Of

Maintenance. . . . . . . . . . . . . . 5

Maintenance Safety . . . . . . . . 5

Maintenance Schedule. . . . . . 6

Refueling . . . . . . . . . . . . . . . . 6

Engine Oil. . . . . . . . . . . . . . . . 6

Air Cleaner . . . . . . . . . . . . . . . 7

Spark Plug . . . . . . . . . . . . . . . 8

Flywheel Brake Inspection . . . . . 8

Spark Arrester

(optional equipment) . . . . . . 8

STORING YOUR ENGINE . . . . . . 9

Cleaning . . . . . . . . . . . . . . . . . . . 9

Fuel. . . . . . . . . . . . . . . . . . . . . . . 9

Engine Oil . . . . . . . . . . . . . . . . . . 9

Storage Precautions . . . . . . . . . . 9

Removal From Storage . . . . . . . 9

TRANSPORTING . . . . . . . . . . . . . 9

TAKING CARE OF UNEXPECTED

PROBLEMS . . . . . . . . . . . . . . 9

TAKING CARE OF UNEXPECTED

PROBLEMS . . . . . . . . . . . . . . . . 9

Engine Lacks Power . . . . . . . . . 10

TECHNICAL INFORMATION . . . 10

Serial Number and Type

Location . . . . . . . . . . . . . . .. 10

Carburetor Modifications for High

Altitude Operation . . . . . . . 10

Emission Control System

Information . . . . . . . . . . . . . 10

Specifications . . . . . . . . . . . . . . 11

Quick Reference Information . . 11

Wiring Diagram . . . . . . . . . . . . . 11

CONSUMER INFORMATION . . . 12

Honda Publications. . . . . . . . . . 12

Distributor/Dealer Locator

Information . . . . . . . . . . . . . 12

Customer Service Information . 12

Distributor’s Limited Warranty . 12

Emission Control System

Warranty . . . . . . . . . . . . . . 13

International Warranty

Information . . . . . . . last pages

B WARNING

You CAN be KILLED or SERIOUSLY

HURT if you don't follow instructions.

B CAUTION

You CAN be HURT if you don't follow

instructions.

Each message tells you what the hazard is, what can happen, and

what you can do to avoid or reduce injury.

Damage Prevention Messages

You will also see other important messages that are preceded by the

word NOTICE.

This word means:

NOTICE

Your engine or other property can be

damaged if you don’t follow instructions.

The purpose of these messages is to help prevent damage to your

engine, other property, or the environment.

Safety Information

• Understand the operation of all controls and learn how to stop the

engine quickly in case of emergency. Make sure the operator

receives adequate instruction before operating the equipment.

• Your engine’s exhaust contains poisonous carbon monoxide. Do

not run the engine without adequate ventilation, and never run the

engine indoors.

• The engine and exhaust become very hot during operation. Keep

the engine at least 3 feet (1 meter) away from buildings and other

equipment during operation. Keep flammable materials away, and

do not place anything on the engine while it is running.

31Z8EA14

00X31-Z8E-A140

EM5

POM31Z8EA14

IPC.2900.2009.07

PRINTED IN U.S.A.

IDENTIFICATION:

COMPONENTS AND CONTROLS

COMPONENT LOCATION

TYPE 3: FLYWHEEL BRAKE/REMOTE CHOKE/FIXED THROTTLE

FLYWHEEL BRAKE

CONTROL CABLE

[1]

[2]

CHOKE CONTROL CABLE

FUEL VALVE LEVER

[3]

[6]

[5]

[9]

TYPE 4: AUTOMATIC RETURN CHOKE/FIXED THROTTLE

[8]

[7]

[4]

CHOKE LEVER

1 Fuel filler cap

2 t rt r rip

3 Fuel tank

4 Control location*

5 Air cleaner

6 Spark plug

7 ffl r

FLYWHEEL BRAKE

CONTROL CABLE

FUEL VALVE LEVER

Starter motor (if equipped)

Oil filler cap/dipstick

The engine control area differs based on the engine type.

Refer to the individual diagrams below to determine your

engine control type when reading the Operation section and

other sections in this manual.

TYPE 5: MANUAL CHOKE/FIXED THROTTLE

ENGINE STOP SWITCH

CONTROL LOCATION

CHOKE ROD

TYPE 1: FLYWHEEL BRAKE/REMOTE THROTTLE

FUEL VALVE LEVER

FLYWHEEL BRAKE

CONTROL LEVER

TYPE 6: REMOTE THROTTLE/BLADE BRAKE CLUTCH

(equipment control)

THROTTLE LEVER

FUEL VALVE LEVER

THROTTLE LEVER

TYPE 2: MANUAL CHOKE/MANUAL THROTTLE

CHOKE LEVER

FUEL VALVE LEVER

THROTTLE LEVER

FUEL VALVE LEVER

BEFORE OPERATION CHECKS

Is Your Engine Ready To Go?

For your safety, and to maximize the service life of your equipment, it

is very important to take a few moments before you operate the

engine to check its condition. Be sure to take care of any problem you

find, or have your servicing dealer correct it, before you operate the

engine.

TYPE 1: Flywheel Brake/Remote Throttle

Starting The Engine

1. Turn the fuel valve to the ON

position.

OFF

FUEL

VALVE

B WARNING

Improperly maintaining this engine, or failure to correct a

problem before operation, can cause a malfunction in

which you can be seriously hurt or killed.

Always perform a pre-operation inspection before each

operation, and correct any problem.

2. Position the throttle control

so the choke/throttle lever

moves to the CHOKE

position (cold engine) or

FAST (warm engine).

SLOW

FAST

CHOKE

CHOKE/

THROTTLE

LEVER

Before beginning your pre-operation checks, be sure the engine is

level and the flywheel brake lever ( TYPE 2: throttle lever, TYPE 5 :

engine stop switch) is in the STOP or OFF position.

Always check the following items before you start the engine:

1. Fuel level (see page 6).

2. Oil level (see page 7).

3. Air cleaner (see page 7) .

4. General inspection: Check for fluid leaks and loose or damaged

parts.

5. Check the equipment powered by this engine.

Review the instructions provided with the equipment powered by

this engine for any precautions and procedures that should be

followed before engine startup.

OPERATION

Safe Operating Precautions

Before operating the engine for the first time, please review the

SAFETY INFORMATION section on page 1 and the BEFORE

OPERATION CHECKS above.

For your safety, do not operate the engine in an enclosed area such

as a garage. Your engine’s exhaust contains poisonous carbon

monoxide gas that can collect rapidly in an enclosed area and cause

illness or death.

3. See equipment manual and

position the flywheel brake

control so the flywheel

brake lever is in the RUN

position.

FLYWHEEL

BRAKE LEVER

4. Pull the starter grip lightly until

resistance is felt, then pull briskly.

NOTICE

Do not allow the starter grip to snap

back against the engine. Return it

gently to prevent damage to the

starter.

5. If the choke was used to start the

engine, move the choke/throttle

lever to the FAST (or high) position

as soon as the engine warms up

enough to run smoothly without

use of the choke.

Throttle Setting

Position the throttle control for the desired engine speed. For best

engine performance, it is recommended the engine be operated with

the throttle in the FAST (or high) position.

Stopping The Engine

1. Move the choke/throttle control to

the SLOW position and allow the

engine to idle for a few seconds.

STARTER

GRIP

FAST

CHOKE

CHOKE/

THROTTLE

LEVER

B WARNING

Exhaust contains poisonous carbon monoxide gas that

can build up to dangerous levels in closed areas.

Breathing carbon monoxide can cause unconsciousness

or death.

Never run the engine in a closed or even partially closed

area where people may be present.

SLOW

FAST

Review the instructions provided with the equipment powered by this

engine for any safety precautions that should be observed with

engine startup, shutdown, or operation.

Do not operate the engine on slopes greater than 20°.

THROTTLE

LEVER

2. Release the flywheel

brake lever to stop the

engine.

FLYWHEEL

BRAKE LEVER

TYPE 3: Flywheel Brake/Remote Choke/Fixed

Throttle

Starting The Engine

1. Turn the fuel valve to the

ON position (see TYPE 1

Step 1 on page 3).

2. Move the choke control

cable (see equipment

manual) so that the

choke arm moves to the

choke ON position (cold

engine).

3. Move the flywheel brake lever

to the RUN position.

4. Pull the starter grip lightly until

resistance is felt, then pull

briskly (see TYPE 1 Step 4).

5. If the choke was used to start

the engine, move the choke

control cable so that the choke

arm moves to the OFF position

as soon as the engine warms

up enough to run smoothly

without use of the choke.

The engine speed is preset on this type.

Stopping The Engine

1. Release the flywheel brake lever to stop the engine.

2. Turn the fuel valve to the OFF position (see TYPE 1 Step 1 on

page 3).

TYPE 4: Automatic Choke Return/Fixed Throttle

Starting The Engine

1. Turn the fuel valve to the ON

position (see TYPE 1

Step 1 on page 3).

2. Move the choke lever to the

choke position (E) (cold

engine).

3. Move the flywheel brake lever

to the RUN position. The

choke lever automatically

begins moving to the OFF

position when the flywheel brake lever is moved to the RUN

position.

4. Start the engine.

Pull the starter grip lightly until resistance is felt, then pull briskly

(see TYPE 1 Step 4 on page 3) . Begin pulling the starter grip as

soon as you move the flywheel brake lever to the RUN position

and the choke starts moving to the OFF position.

If the engine does not start before the choke moves to the OFF

position, repeat steps 2 and 3, then continue starting.

The throttle is preset on this type.

Stopping The Engine

1. Release the flywheel brake lever to activate the flywheel brake and

stop the engine.

2. Turn the fuel valve to the OFF position (see TYPE 1 Step 1 on

page 3).

OFF

CHOKE

ARM

CHOKE CONTROL

CABLE

3. Turn the fuel valve to the

OFF position.

FUEL VALVE

OFF

FLYWHEEL BRAKE LEVER

STOP

RUN

TYPE 2: Manual Choke/Manual Throttle

Starting The Engine

1. Turn the fuel valve to the ON position.

2. Move the choke lever to the ON position (cold engine).

3. Move the throttle lever to the FAST position.

STOP SLOW

FAST

CHOKE LEVER

OFF

FUEL

VALVE

THROTTLE

LEVER

OFF

4. Pull the starter grip lightly until resistance is felt, then pull briskly

(see TYPE 1 Step 4).

5. If the choke was used to start the engine, move the choke lever to

the OFF position as soon as the engine warms up enough to run

smoothly without use of the choke.

6. Position the throttle lever for the desired engine speed. For best

engine performance, it is recommended the engine be operated

with the throttle in the FAST (or high) position.

Stopping The Engine

1. Move the throttle lever to the SLOW position and allow the engine

to idle for a few seconds.

2. Move the throttle lever to the STOP position.

3. Turn the fuel valve to the OFF

position.

CHOKE

LEVER

STOP

RUN

FLYWHEEL

BRAKE LEVER

OFF

TYPE 5: Manual Choke/Fixed Throttle

Starting The Engine

1. Turn the fuel valve to the ON

position (see TYPE 1

Step 1 on page 3).

2. Pull the choke rod to the ON

position (cold engine).

3. Turn the engine stop switch

to the ON position.

4. Pull the starter grip lightly

until resistance is felt, then pull briskly (see TYPE 1 Step 4 on

page 3).

5. If the choke was used to start the engine, move the choke rod to

the OFF position as soon as the engine warms up enough to run

smoothly without use of the choke.

The engine speed is preset on this type.

Stopping The Engine

1. Move the engine switch to the OFF position.

2. Turn the fuel valve to the OFF position (see TYPE 1 Step 1 on

page 3).

TYPE 6: Remote Throttle/Blade Brake Clutch

Starting The Engine

1. Turn the fuel valve to the ON position (see TYPE 1 Step 1 on

page 3).

2. Move the choke/

throttle/stop lever to

the CHOKE position

(cold engine) or FAST

(warm engine).

Make sure the blade

control lever is

disengaged (see

equipment manual).

3. Start the engine.

Pull the starter grip

lightly until resistance

is felt, then pull briskly

(see TYPE 1 Step 4 on

page 3) .

4. As soon as the engine

starts, slowly move the

choke/throttle/stop lever to the FAST position.

5. Allow the engine to warm to operating temperature, then engage

the blade control lever (see equipment manual).

Throttle Setting

Position the choke/throttle/stop lever for the desired engine speed.

For best engine performance, it is recommended the engine be

operated with the choke/throttle/stop lever in the FAST (or high)

position.

Stopping The Engine

1. Disengage the blade brake clutch control lever (see instructions

provided with the equipment provided by this engine).

2. Move the choke/throttle/stop lever to the SLOW position and allow

the engine to idle for a few seconds.

3. Move the choke/throttle/stop lever to the STOP position.

4. Turn the fuel valve OFF (see TYPE 1 Step 1 on page 3) .

SERVICING YOUR ENGINE

The Importance Of Maintenance

Good maintenance is essential for safe, economical and trouble-free

operation. It will also help reduce pollution.

CHOKE

ROD

OFF

B WARNING

Improper maintenance, or failure to correct a problem

before operation, can cause a malfunction in which you

can be seriously hurt or killed.

Always follow the inspection and maintenance

recommendations and schedules in this owner’s manual.

STOP

SLOW

FAST

To help you properly care for your engine, the following pages include

a maintenance schedule, routine inspection procedures, and simple

maintenance procedures using basic hand tools. Other service tasks

that are more difficult, or require special tools, are best handled by

professionals and are normally performed by a Honda technician or

other qualified mechanic.

The maintenance schedule applies to normal operating conditions. If

you operate your engine under severe conditions, such as sustained

high-load or high-temperature operation, or use in unusually wet or

dusty conditions, consult your servicing dealer for recommendations

applicable to your individual needs and use.

Remember that an authorized Honda servicing dealer knows your

engine best and is fully equipped to maintain and repair it.

To ensure the best quality and reliability, use only new, Honda

Genuine parts or their equivalents for repair and replacement.

Maintenance, replacement, or repair of the emission control

devices and systems may be performed by any engine repair

establishment or individual, using parts that are “certified” to

EPA standards.

Maintenance Safety

Some of the most important safety precautions follow. However, we

cannot warn you of every conceivable hazard that can arise in

performing maintenance. Only you can decide whether or not you

should perform a given task.

CHOKE

CHOKE/

THROTTLE/

STOP

LEVER

B WARNING

Failure to properly follow maintenance instructions and

precautions can cause you to be seriously hurt or killed.

Always follow the procedures and precautions in this

owner’s manual.

Safety Precautions

• Make sure the engine is off before you begin any maintenance or

repairs. This will eliminate several potential hazards:

– Carbon monoxide poisoning from engine exhaust.

Be sure there is adequate ventilation whenever you operate

the engine.

– Burns from hot parts.

Let the engine and exhaust system cool before touching.

– Injury from moving parts.

Do not run the engine unless instructed to do so.

• Read the instructions before you begin, and make sure you have

the tools and skills required.

• To reduce the possibility of fire or explosion, be careful when

working around gasoline. Use only a nonflammable solvent, not

gasoline, to clean parts. Keep cigarettes, sparks, and flames away

from all fuel-related parts.

ENGINE STOP SWITCH

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