sierpien1998.PDF

HEADBOARD P.1185

WRAPPED COLLARS & JOINERY P.1193

#96, AUGUST 1998

Published by Jerry Hoffmann, Blacksmith's Journal, P.O. Box 193,

Washington MO 63090. The Blacksmith's Journal and its staff does not

manufacture, warrant, guarantee, or endorse any of the tools, materials,

instructions or products contained in any articles or features in the

Blacksmith's Journal. The Blacksmith's Journal disclaims any responsibility or

liability for damages or injuries as a result of any construction, design, use,

manufacture or other activity undertaken as a result of the use or applica-

tion of information contained in any articles or features in the Blacksmith's

Journal. The Blacksmith's Journal assumes no responsibility or liability for

the accuracy, fitness, proper design, safety or safe use of any information

Blacksmith's Journal

Editor/Publisher

Jerry Hoffmann

Illustrations

Jerry Hoffmann

Operations Management

Office Productions

Printing

John Miller Publishing Co.

The Blacksmith's Journal, A Monthly Journal of Illustrated

Techniques, (ISSN 1051 6220) is published in monthly supplemental form

for $32.00 per year and $56.00 for two years within the United States.

Canada 1yr. $40.00, 2yrs. $64.00; overseas 1yr. $60.00, 2yrs. $100.00 (U.S.

funds only). Back issues $4.00 each; imprinted binders $10.00 each.

Phone: (314) 239-7049

Mail: P.O. Box 193, Washington Mo 63090

E-mail: journal@mail.usmo.com

Internet: www.blacksmithsjournal.com

Volume 1, August 1990 - July 1991

#0 Basket Handle / Lap Weld / Tool Handle

#1 Forging 1/2" x 11/2" Channel Iron

#2 Coal Forge / Flat Jaw Tongs / Drawings

#3 Cave Fire / Box Joint Tongs / Drawings

#4 Gas Forges / Box Jaw & Bolt Tongs / Drawings

#5 Stock / Basics / Damascus Leaf / Drawings

#6 Upsetting / Punching / Drawings

#7 Basics / Tooling / Split & Twist / Poker

#8 Square Corners / Layout Drawings

#9 Blacksmith's Helper

#10 Eye Punch / Cross Peen Hammer / Ladder Twist

#11 Heat Treatment / Square Punch / T Weld

Volume 2, August 1991 - July 1992

#12 Scrolls / Bending Fork / Scroll Jig

#13 Snub End Scrolls / Scrolls Made in a Vise

#14 Fishtail Scroll / Flair Scroll / Pattern Scroll / Split Scroll

#15 Door Latch / Hooks

#16 Twisting Wrench / Twisting / Diamond Twist

#17 Tongs , Round Stock / Split Basket Twist / Folded Leaf

#18 Fireplace Shovel / Collar / Shovel Blade / Shovel Form

#19 Channel Collar / Rivet Tools / Rivets Tenons / Drill Press

#20 Finial / Decorative Laminations / Stock Lengths

#21 Perspective Drawings / Skillet / Skillet Handle

#22 1 & 2 Point Perspective / Hinge Eye / Door Hinge

#23 3 Point Perspective / Strap Hinge / Leaf Hinge

Volume 3, August 1992 - July 1993

#24 Hinge Journal / Keeper / Hinge Variations / Drop Latch

#25 Hardy Tools / Tool Holder / Shop Equipment & Layout

#26 Forging Tools / Hot Cut / Gate Pull / Hammer Handles

#27 Sign Frame

#28 Flag Holder / Letter Opener / Braided Handle / Finishes

#29 Bar Ornament / Bar Scroll / Split Flair Finial / Bar Splice

#30 Kitchen Utensils / Vessel / Vise Grip Modifications

#31 Boot Scraper / Baluster Joinery / Bar Splices

#32 Andiron / Fire Tool Stand / Tulip / Bending Stock

#33 Rope Pulley / Bending Forks / Grinder-Saw

#34 Square Knot / Angle Iron / Flue Block Forge

#35 Forged and Fabricated Railing

Volume 4, August 1993 - July 1994

#36 Fireplace Grate / Snub Tool / Dynamics / Roofing Hammer

#37 Street Sign / Forged Numbers

#38 Forged Numbers / Spring Latch / Twist Shear

#39 Shop Equipment / Cutting Torches / Blacksmith's Helper #2

#40 Sculptors' Chisels / Rings, Handles and Knobs

#41 Patterns / Barbs / Split Leaves / Rubik's Twist / Latch Plate

#42 Patterns / Ring / Quick Hardies / Rail Anvils

#43 Forged Ring

#44 Forged Ring / Arc Welds

#45 Forge Welding Tips / Headboard

#46 Fireplace Tools / Tool Holder / Doorknob

#47 Pipe Forging / Bar Twister

Volume 5, August 1994 - July 1995

#48 Picket Finials / Fences / Stringer Bracket / Post Installation

#49 Fence Installation / Fence Assembly / Quatrefoil

#50 Toilet Paper Stand / Towel Rack

#51 Power Hammer Restoration

#52 Fireplace Crane / Power hammer Dies

#53 Grill / Railing / Misc. Welds / Snub Upset

#54 Stair Railing Measurement / Railing Terminal

#55 Wall-mount Lantern

#56 Concealed Wiring / Chandelier / Candlestick / Hot Cutting

#57 Shutter Dog / Gutter Bracket / Spring Vise / Bar Weave

#58 Spiral Stairs / Spiral Stair Frame

#59 Grooving Tool / Treadle Hammer / Collar / Swing Arm Adjuster

Volume 6, August 1995 - July 1996

#60 Hardy Tool Blank / Weathervane

#61 Side Table / Furniture Leg

#62 Floor Lamp #1 / Floor Lamp #2

#63 Filing Vise / Fireback/Grate

#64 Blacksmiths' Tools

#65 Blacksmiths' Tools / Air Gate #1 / Air Gate #2 / Double Calipers

#66 The Creative Process / Rosettes

#67 Fireplace Doors / Rosettes / Curtain Holdback

#68 Chain / Anvil Stand / Linked Balusters

#69 Apple Hinge / Photo Gallery

#70 Thumb Latch / 2½" Flatter

#71 Ornamental Bell / Fabricated Panels / Continuous Scroll

Volume 7, August 1996 - July 1997

#72 Door Chime / Welded Faces and Edges

#73 Hinge Pintle / Door Stop / Hack Saw

#74 Hack Saw / Sawing Tips / Keepsake Box

#75 Keepsake Box / Rails and Molding

#76 Damascus Basics / Patterns / Hinge / Spiral / Picture Frame

#77 Desktop Blacksmithing / Brazed Hinge / Power Hammer Tools

#78 Scale

#79 Mini Vise / Swage Blocks / Railing Post

#80 Pot Rack / Curb Bit

#81 Post and Railing / Fire Mop / Rein Clip

#82 Hossfeld / Forming Die / Welded Finial / Hammer Tech. / Tips

#83 Filing / Post Vise Stand / Door Latch

Volume 8, August 1997 - JuLY 1998

#84 Door Latch / Decorative Chain / Square Corner

#85 Cone Shell / Spring Tool / Lap Joint

#86 Mail Box / 90° Bar Splice

#87 Grill / Serpent Head

#88 Coat Hooks

#89 Walkway Gate / Tool Steel Identification Guide

#90 Firescreens

#91 Ornament / Surface patterns / Railing / Welded Square Corner

#92 Hand Wheel / Fabricated Posts / Door Knocker

#93 Hosta Leaf / Gate Handle / Thorn Twist

#94 Desk Lamp / Anvil Accessories

#95 16oz. Claw hammer / Rose / Angled Tenon

1184

HEADBOARD

This headboard is the correct width for standard or twin size box spring and mattress.

See p. 860 for a photo of the completed work. A full-size layout drawing on a weld-

ing table or similar surface is a necessary first step before beginning the work.

BLACKSMITH’S JOURNAL 1185

1186 #96 AUGUST 1998

300-1

USING 7/8” SQUARE STOCK, BEGIN

TWISTING THE ARCH FOR THE TOP OF

THE HEADBOARD FRAME. SEE PAGE

185, FIG. 74-9 FOR DETAILS ON HOW

TO MAKE LONG TWISTS.

4”

38 1/2”

4”

COMPLETED TWIST

300-2

300-3

1”

43 1/2”

BE SURE THAT THE END OF THE BAR IS 1” SQUARE WHERE IT WILL

BE MITERED AND WELDED TO THE FRAME AFTER BENDING.

300-4

UPSET THE END OF THE TWISTED

BAR SO THAT IT BLENDS FROM

7/8” SQUARE TO 1” SQUARE.

7/8” STOCK IS USED FOR THE

TWIST BECAUSE 1” STOCK WOULD

RESULT IN A TWIST THAT IS PRO-

PORTIONALLY TOO LARGE FOR

THE REST OF THE FRAME.

BEND THE TWISTED BAR HOT

IN A HOSSFELD BENDER OR

AROUND A FORM 16 5/8”

INSIDE RADIUS.

BLACKSMITH’S JOURNAL 1187

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