P1i.pdf

Working Instruction, Mechanical

Applicable for P1i and P1c

CONTENTS

1 Introduction .............................................................................. 3

1.1 Equipment................................................................................. 4

1.2 General cautions ...................................................................... 5

1.3 Adhesives ................................................................................. 5

1.4 Recurrent Repair Actions ........................................................ 5

2 Disassembly ............................................................................. 6

2.1 Overview ................................................................................... 6

2.1.1 Battery lid and Battery ........................................................... 7

2.1.2 Antenna lid ............................................................................ 8

2.1.3 Front.................................................................................... 10

2.1.4 Keyboard and keyboard support ......................................... 13

2.1.5 Keyboard flex ...................................................................... 15

2.1.6 LCD ..................................................................................... 16

2.1.7 PCBA .................................................................................. 17

3 Replacements......................................................................... 19

3.1 Keyboard support ..................................................................20

3.2 BtB flex ....................................................................................20

3.3 Keyboard flex..........................................................................20

3.4 Keyboard .................................................................................20

3.5 Front .................................................................................20

3.6 Frame .................................................................................20

3.7 LCD .................................................................................20

3.8 Antenna lid ..............................................................................20

3.9 Antenna flex............................................................................21

3.10 System connector ..................................................................22

3.11 Ear speaker holder .................................................................23

3.12 Microphone grommet.............................................................24

3.13 LCD gasket (small) .................................................................25

3.14 Dust gasket (system connector)...........................................26

3.15 Vibrator....................................................................................27

3.16 Liquid intrusion indicator ......................................................28

3.17 Light guide ..............................................................................29

3.18 Camera ....................................................................................30

3.19 Shielding box..........................................................................32

3.20 Shielding box (CIF camera) ...................................................34

3.21 Camera module (CIF) .............................................................36

3/000 21-1/FEA 209 544/126 A

Company Internal © Sony Ericsson Mobile Communications AB

Approved according to FEA matrix doc number

Working Instruction , Mechanical

3.22 Flash flex .................................................................................38

3.23 Ear speaker .............................................................................41

3.24 Acoustic box...........................................................................43

3.25 Back key..................................................................................45

3.26 Operator key ...........................................................................46

3.27 Camera key .............................................................................47

3.28 On/Off key ...............................................................................48

3.29 Touch Panel with Frame ........................................................49

3.30 Co brand plate ........................................................................52

3.31 Co brand label ........................................................................53

3.32 External antenna cap .............................................................54

3.33 Sub Pcba .................................................................................55

3.34 Label ......................................................................................56

4 Reassembly ............................................................................ 58

4.1 Overview .................................................................................58

4.1.1 Torque overview.................................................................. 59

4.1.2 PCBA and Frame ................................................................ 60

4.1.3 LCD ..................................................................................... 62

4.1.4 Keyboard flex ...................................................................... 63

4.1.5 Front.................................................................................... 65

4.1.6 Antenna Lid ......................................................................... 66

4.1.7 Battery lid and Battery ......................................................... 67

5 Revision history ..................................................................... 68

3/000 21-1/FEA 209 544/126 A

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Working Instruction, Mechanical

1 Introduction

P1i

3/000 21-1/FEA 209 544/126 A

Company Internal © Sony Ericsson Mobile Communications AB

Approved according to FEA matrix doc number

Working Instruction, Mechanical

1.1 Equipment

SPECIAL TOOLS

Requirements (no new tools):

• NTZ 112 459 Torque screwdriver (or equivalent)

• NTZ 112 288 Torx bit no. 6

• NTZ 112 1052 JCIS bit

• NTZ 112 583 Camera removal tool

• NTZ 112 521 Flex film assembly tool

• NTZ 112 302/2 Front opening tool (Black or beige)

STANDARD TOOLS

The following tools have to be locally purchased:

• Dentist hook

• Blunt pair of tweezers

• NTZ 112 590 Plectrum

ESD EQUIPMENT

Protect the phone from ESD damages whenever it has

been opened by using:

• ESD-wristband

• ESD-gloves

LABEL EQUIPMENT

The following special equipment is required when replacing

or installing a new label:

• Hot air flow solder station

• Zebra printer connected to computer

3/000 21-1/FEA 209 544/126 A

Approved according to FEA matrix doc number

Working Instruction, Mechanical

1.2 General cautions

The following cautions are considered to be generic for all phone models and will not be repeated in

the Disassembly, Replacements and Reassembly sections:

• S WITCH OFF THE PHONE AND REMOVE SIM CARD AND MEMORY STICK BEFORE STARTING

DISASSEMBLING THE PHONE !

• K EEP ALL CONTACT SURFACES CLEAN !

• B E CAREFUL WHEN USING TOOLS LIKE THE DENTIST HOOK , TWEEZERS , OPENING TOOLS , P LECTRUMK

ETC . TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE !

• B E CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS !

• R EMEMBER TO REMOVE THE PROTECTION FOILS ON NEW PARTS SUCH AS THE FRONT COVER AND LCD !

• N EVER TOUCH THE DISPLAY GLASS !

• U SE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE !

Remove the

SIM card!

Remove the

memory stick!

1.3 Adhesives

Use a dentist hook and/or the tweezers to remove old adhesives.

Clean the surface with isopropyl alcohol before attaching new adhesives.

1.4 RecurrentRepairActions

How to open a board-to-board connector with the front

opening tool.

How to open and close a FPC connector Î Be very careful

with the hinge mechanism.

3/000 21-1/FEA 209 544/126 A

Approved according to FEA matrix doc number

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