Working Instruction.pdf

Working Instruction, Mechanical

Applicable for W595

CONTENTS

1 Introduction .............................................................................. 3

1.1 Equipment ................................................................................. 5

1.2 General cautions ...................................................................... 6

1.3 Adhesives ................................................................................. 6

2 Disassembly ............................................................................. 7

2.1 Overview ................................................................................... 7

2.1.1 Battery Cover and Battery ..................................................... 8

2.1.2 Deco Plate............................................................................. 9

2.1.3 Front Cover Assy................................................................. 10

2.1.4 Main Keyboard .................................................................... 11

2.1.5 Rear Cover .......................................................................... 12

2.1.6 Top and Bottom Cap ........................................................... 14

2.1.7 Earspeaker, Display and PBA Navigation ........................... 15

2.1.8 Frame Assy ......................................................................... 19

2.1.9 Hinge ................................................................................... 20

3 Replacements ......................................................................... 21

3.1 Battery Cover and Battery ..................................................... 22

3.2 Deco Plate ............................................................................... 22

3.3 Front Cover Assy ................................................................... 22

3.4 Main Keyboard........................................................................ 22

3.5 Rear Cover .............................................................................. 22

3.6 Top and Bottom Cap .............................................................. 22

3.7 Earspeaker, Display and PBA Navigation............................ 22

3.8 Frame Assy ............................................................................. 23

3.9 Hinge ....................................................................................... 23

3.9.1 Camera Assy....................................................................... 24

3.9.2 Co-Brand ............................................................................. 26

3.9.3 Dust Gasket Hinge .............................................................. 27

3.9.4 Gasket Camera ................................................................... 27

3.9.5 Gasket Hinge....................................................................... 28

3.9.6 Gasket Microphone ............................................................. 28

3.9.7 Gasket Speaker Bottom ...................................................... 29

3.9.8 Gasket Speaker Top ........................................................... 29

3.9.9 Half to Half FPC .................................................................. 30

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Working Instruction , Mechanical

3.9.10 Keyboard Navigation ........................................................... 32

3.9.11 Light Guide Navi Keyboard ................................................. 33

3.9.12 Light Guide Main Keyboard ................................................. 34

3.9.13 Loudspeaker Bottom ........................................................... 35

3.9.14 Loudspeaker Top ................................................................ 36

3.9.15 Main Window ....................................................................... 37

3.9.16 PBA Main Keyboard FPC .................................................... 38

3.9.17 Tape Main Keyboard LED ................................................... 40

3.9.18 Tape Navigation LED .......................................................... 41

3.9.19 Tape Navigation LED middle ............................................... 41

3.9.20 Volume Key ......................................................................... 42

3.9.21 Walkman Key ...................................................................... 42

3.10 Liquid Indicator ...................................................................... 43

3.11 Core Unit Label....................................................................... 44

4 Reassembly ............................................................................ 45

4.1 Overview ................................................................................. 46

4.1.1 Hinge ................................................................................... 47

4.1.2 Frame Assy ......................................................................... 48

4.1.3 Earspeaker, Display and PBA Navigation ........................... 49

4.1.4 Top and Bottom Cap ........................................................... 54

4.1.5 Rear Cover .......................................................................... 55

4.1.6 Main Keyboard .................................................................... 57

4.1.7 Front Cover Assy................................................................. 58

4.1.8 Deco Plate ........................................................................... 59

4.1.9 Battery Cover and Battery ................................................... 60

5 Revision History..................................................................... 61

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Working Instruction , Mechanical

1 Introduction

W595

1215-7363 Rev 5

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Company Internal © Sony Ericsson Mobile Communications AB

Working Instruction , Mechanical

W595s

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Working Instruction , Mechanical

1.1 Equipment

SPECIAL TOOLS

• NTZ 112 459 Torque screwdriver (or equivalent)

• 1222-3513 Bits (PH00)

• NTZ 112 302/2 Front opening tool

• NTZ 112 521 Flex film assembly tool

• NTZ 112 590 Guitar pick

STANDARD TOOLS

Standard tools have to be locally purchased

• Dentist hook

• ESD tweezers

OTHER EQUIPMENT

• ESD wristband

• ESD gloves

LABEL EQUIPMENT

The following special equipment is required when replacing

or installing a new label:

• Hot air flow solder station

• Zebra printer connected to computer

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