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ZF 5HP19FL
Automatic Transmission Spare Parts Catalog
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Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months
after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc.
Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or
workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair
of the vehicle, or any kind of consequential damages.
All warranty and/or non-warranty returns must be approved.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this
information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF
Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or
consequential harm or damages. Replacement parts should not be used when they do not appear to fit.
ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such
modifications.
Copyright
Printed in USA – Copyright © 2003 ZF Industries, Inc.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or
by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written
permission of ZF Industries, Inc.
Distributed By
 
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
Table of Contents
5HP19FL Transmission Overview (North American Applications)
Make / Model / Model Year
0 2
5HP19FL Technical Information
Torque, Gear Ratio & Weight
0 3
Transmission Oil Reference Guide
0 3
5HP19FL Lubrications
0 3
5HP19FL Technical Literature
0 3
5HP19FL General Transmission Oil Filling Procedure
0 4
5HP19FL General Differential Oil Filling Procedure
0 6
5HP19FL Spare Parts
How To Use This Catalog
0 7
Gearbox Housing Group
0 8
Oil Sump Group
10
Oil Supply Group
11
Converter Group
13
Planetary Drive Groups
14
Front Axle Differential Group
16
Front Axle Output Group
18
Clutch Pack Groups
19
5HP19FL Valve Body
Duct Plate Group
25
Valve Housing Groups
29
5HP19FL Selective Shims, Snap Rings & Kit Content
5HP19FL Selective Shims & Snap Rings
37
5HP19FL Kit Content
44
Miscellaneous
Quotation / Order Form
48
otes
49
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 1
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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Transmission Overview (North American Applications)
Make / Model / Model Year – Audi
Make Model
Style
Model Year From – Up t o Code
OE Part #
ZF Part #
Audi A4
Avant 1.8 Liter
1997 – 1999 07/96 – 07/99 DDT 01V 300 041Q 1060 030 013
2000
08/99 – 05/00 EFP 01V 300 043Q 1060 030 049
2000 – 2002 05/00 – 10/00 EZS 01V 300 048G 1060 030 072
Audi A4
Avant 2.8 Liter
1996 – 1997 07/95 – 07/97 DCS 01V 300 041N 1060 030 005
1996 – 1997 10/96 – 02/97 CJY 01V 300 041E 1060 030 011
1997
03/97 – 07/97 DRD 01V 300 042T 1060 030 021
2000 – 2002 05/00 – 10/00 EZZ 01V 300 048P 1060 030 088
Audi A4
Sedan 1.8 Liter
1996 – 1999 07/96 – 07/99 DDT 01V 300 041Q 1060 030 013
2000
08/99 – 05/00 EFP 01V 300 043Q 1060 030 049
2000 – 2002 05/00 – 10/00 EZS 01V 300 048G 1060 030 072
Audi A4
Sedan 2.8 Liter
1996 – 1998 07/95 – 07/97 DCS 01V 300 041N 1060 030 005
1996 – 1998 10/96 – 02/97 CJY 01V 300 041E 1060 030 011
1996 – 1999 03/97 – 07/99 DRD 01V 300 042T 1060 030 021
2000 – 2002 05/00 – 10/00 EZZ 01V 300 048P 1060 030 088
Audi A6
Avant 2.8 Liter
1998
08/97 – 07/98 DPS 01V 300 042P 1060 030 027
2000 – 2001 08/99 – 04/01 EKC 01V 300 046E 1060 030 059
2000 – 2001 06/00 – 04/01 EZZ 01V 300 048P 1060 030 088
Audi A6
Sedan 2.8 Liter
1998 – 1999 08/97 – 07/99 DPS 01V 300 042P 1060 030 027
2000 – 2001 08/99 – 04/01 EKC 01V 300 046E 1060 030 059
2000 – 2001 06/00 – 04/01 EZZ 01V 300 048P 1060 030 088
Audi A8
Sedan 3.7 Liter
1997 – 1999 08/97 – 12/98 CJZ 01V 300 041F 1060 030 006
Make / Model / Model Year – VW
Make Model
Style
Model Year From – Up t o Code
OE Part #
ZF Part #
VW Passat Sedan 1.8 Liter
1998 – 1999 07/97 – 07/99 DDT 01V 300 041Q 1060 030 013
VW Passat Sedan 1.8 Liter
1999 – 2000 08/99 – 05/00 EFP 01V 300 043Q 1060 030 049
VW Passat Sedan 1.8 Liter
2000
05/00 – 08/00 EZS 01V 300 048G 1060 030 072
VW Passat Sedan 2.8 Liter
1998 – 2000 10/97 – 08/00 DRD 01V 300 042T 1060 030 021
VW Passat Sedan 2.8 Liter
1991 – 2003 03/01 – 04/02 EZZ 01V 300 048P 1060 030 088
Note: This spare parts catalog includes only transmission specification numbers for North American
applications. For all other 5HP19FL transmission specification numbers, please contact your preferred ZF
passenger car transmission distributor for more information about available spare parts and kits.
For North American 5HP19FL transmissions used in Porsche applications, please refer to the Porsche
5HP19FL / 5HP19HL / 5HP19HLA spare parts catalog.
Type Plate: One type plate is located on the main housing of transmission; second type plate
located on bottom of bell housing. Please refer to ZF transmission specification # when
searching for spare parts and kits in this catalog (last three digits).
ZF Transmission Specification #
Vehicle Manufacturer Transmission #
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 2
Transmission Serial #
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ZF 5HP19FL Automatic Transmission - Spare Parts Catalog
5HP19FL Technical Information
Torque, Gear Ratio & Weight
Input Torque
1 st
Gear
2 nd
Gear
3 rd
Gear
4 th
Gear
5 th
Gear
Rev
Gear
Weight
(approximate)
Oil Capacity
(approximate)
310 Nm
3.67 2.00 1.41 1.00 0.74 4.10 110 kg (242 lbs.) ~9.4 liter (10 quart)
Transmission Oil Reference Guide
Make
Oil Grade
Type Plate (color)
ZF Part #
OE Part #
Audi
ESSO LT 71141
Green
1060 030 005
01V 300 041N
1060 030 006
01V 300 041F
1060 030 011
01V 300 041E
1060 030 013
01V 300 041Q
1060 030 021
01V 300 042T
1060 030 027
01V 300 042P
1060 030 049
01V 300 043Q
1060 030 059
01V 300 046E
1060 030 072
01V 300 048G
1060 030 088
01V 300 048P
VW
ESSO LT 71141
Green
1060 030 013
01V 300 041Q
1060 030 021
01V 300 042T
1060 030 049
01V 300 043Q
1060 030 072
01V 300 048G
1060 030 088
01V 300 048P
5HP19FL Lubrications
Amount
ZF Part #
Description
Where used
(1060 030 ___)
Notes
10 Liter 0671 090 162 Oil BURMAH SAF AG4 (Canister) All
Use only in differential
20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All
Use only in transmission
205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum)
All
Use only in transmission
5HP19FL Technical Literature
Language ZF Part #
Description
Where used
(1060 030 ___)
Notes
English 5HP19FLFD 5HP19FL Functional Description All
English 5HP19FLREP 5HP19FL Repair Manual
All
Eng/Ger 1060 764 002 5HP19FL Wall Chart
All
English 5HPVBMAN 5-Speed Valve Body Manual
All
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 3
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