HP1200TechGuide.pdf

Technical Instructions

Printers

OEM Info

Tools

CORPORATE

LOS ANGELES

T 800 394.9900

818 316.0656

F 800 394.9910

818 313.9568

HP1000

HP1200

HP1200Se

HP1200N

HP1220/1220Se

Part Number:

C7115A Low Yield ( * )

C7115X High Yield (#)

Gram Load: 150*, 230 # gms

Yield @ 5%: 2,500*, 3,500 # pgs

Pages/Min.: 15 (HP1000 - 10)

Resolution: 1200dpi

Phillips Screwdriver

Small Flat Blade Screwdriver

Needlenose Pliers

Soft Lint-Free Cloth

Cotton Swabs

Anhydrous Isopropyl Alcohol

ATLANTA

T 877 676.4223

770 516.9488

F 877 337.7976

770 516.7794

Photo 1

Step 1

Place the cartridge on the workbench so

the cartridge is right side up and the

arrow on the waste hopper is pointing

towards you.

(See Photo 1)

DALLAS

T 877 499.4989

972 840.4989

F 877 774.1750

972 840.1750

MIAMI

T 800 595.4297

305 594.3396

F 800 522.8640

305 594.3309

Photo 2

Step 2

Holding the drum shutter open with your

left hand. Lift the top right side of the

shutter up with your right hand to dis-

lodge the shutter post from its cradle.

(See Photo 2)

NEW YORK

T 800 431.7884

631 345.0121

F 800 431.8812

631 345.0690

TORONTO

T 877 848.0818

905 702.9916

F 877 772.6773

905 702.9919

Photo 3

Step 3

Slide the drum shutter right to remove

the shutter post from the cradle on the

left side. NOTE: Do not loose the drum

shutter tension spring that sits on the left

drum shutter post.

(See Photo 3)

SYDNEY

T 02 9899.7055

F 02 9634.7466

Brand names and trademarks are the

properties of their respective holders

and are for descriptive use only.

Technical Resource Center:

Toll Free:

800 394.9900

Website:

www.futuregraphicsllc.com

HP1200 Technical Instructions

Photo 4

Step 4

Using a drill with a 5/64 bit, drill a hole into

the raised plastic that covers the cartridge

pin on the back right side of the waste

hopper. NOTE: Drill just far enough to

expose the cartridge pin and enable the

pin to be pushed through the cartridge.

(See Photo 4)

Photo 5

Step 5

Using a drill with a 17/64 bit, drill a hole

between the notch on the back left side

and raised wall on the top left of the

waste hopper. This will remove part of the

inner supporting wall, making it easier to

remove the cartridge pin.

(See Photo 5)

NOTE: The drum shutter will cover all the

holes made and no leaking will occur if

done correctly.

Photo 6

Step 6

With a dental pick or other bent extraction

tool, push the cartridge pin out from the

back right of the waste hopper.

(See Photo 6)

Photo 7

Step 7

Using a drift punch and hammer, push the

cartridge pin in just far enough so the

waste hopper and toner hopper can be

separated. NOTE: Do not try to push the

pin all the way through the cartridge; this

could damage the wall that holds the PCR

Saddle, making the waste hopper useless.

(See Photo 7)

Need trust-worthy, detailed Technical

Instructions for another engine?

Visit: www.futuregraphicsllc.com

HP1200 Technical Instructions

Photo 8

Step 8

Set the toner hopper aside.

Step 9

Using a flat blade screwdriver and

needlenose pliers push the cartridge pin

back through the waste hopper.

(See Photo 8)

Photo 9

Step 10

Remove the screw holding the bearing

drum hub on the gear of the drum.

(See Photo 9)

Remove the hub.

Photo 10

Step 11

Grab the drum by the gear, lift and rotate

the drum counter clockwise while pulling

the drum out away from the drum contact

axle pin.

(See Photo 10)

Photo 11

Step 12

Lift the PCR out of the PCR saddles.

(See Photo 11)

Clean the PCR saddle with a swab and

alcohol, clean the PCR with a PCR cleaner.

Photo 12

Step 13

Remove the two screws holding the wiper

blade. Remove the wiper blade.

(See Photo 12)

Step 14

Dump the waste toner. Using dry com-

pressed air or a vacuum, clean the waste

hopper.

Need help with a particular remanu-

facturing problem?

Call the Technical Resource Center from

8am - 5pm PST: 800 394.9900

HP1200 Technical Instructions

Photo 16

Step 18

While holding the mag roller, pull the end

cap away from the hopper.

(See Photo 16)

Step 15

Remove the screw holding the

contact mag roller end cap.

(See Photo 13)

Step 16

Pull the end cap away from the

toner hopper. NOTE: The mag

roller contact plat will stay

attached to the mag roller.

(See Photo 14)

Step 17

Remove the screw holding the

end cap on the gear side of the

toner hopper .

Photo 17

Step 19

Lift the mag roller away from the hopper.

Remove the mag roller drive gear and the

mag roller bushing.

(See Photo 17)

Using dry compressed air blow off the

mag roller. Clean the mag roller with

Future Graphics mag roller cleaner, anhy-

drous ethanol, or other non-filming clean-

er.

(See Photo 15)

Photo 13

Photo 18

NOTE: Do not loose the c-shaped bearing

that sits in the mag roller stabilizing bar.

(See Photo 18)

Photo 14

Photo 19

Step 20

Remove the two large gears shown in

Photo 19 .

Step 21

Remove the two screws holding the doctor

blade.

(See Photo 20)

Remove the doctor blade. Clean the doctor

blade using alcohol and a lint-free cloth.

Step 22

Dump the remaining toner from the toner

hopper. Using dry compressed air or a vac-

uum, clean the toner hopper.

Step 23

Fill with toner.

Step 22

Reassemble in reverse order.

Photo 15

Photo 20

Technical Resource Center:

Toll Free:

800 394.9900

Website:

www.futuregraphicsllc.com

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