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SECRETS TO SAVING WARPED BOARDS
p.86
Better Homes and Gardens
®
ISSUE 170 JUNE/JULY 2006
wo
o
d
®
The Shop-Proven Woodworking Magazine
Build this super-easy
Garden
Bench
p.40
•
Ladder-like Shelf Unit
p
.
66
•
Simple CD Organizer
p
.
28
•
Hummingbird Feeder
p
.
80
•
Country Casual Bench
and Coatrack
p
.
54
Tour our Awesome
New Workshop!
p
.
62
$6.99 U.S. / $7.95 CAN.
TURN YOUR IDEAS INTO ShOP-READY DRAWINGS
p.76
����
®
®
This seal is your assurance that we build
every project, verify every fact, and test every
reviewed tool in our workshop to guarantee
your success and complete satisfaction.
June/July 2006, Issue 170
PROJECTS
20 benchtop router rest
Make a safe place to stand your router while its bit
slows to a stop between work sessions.
28 scrapwood CD/DVD holder
40 comfy classic garden bench
See the matching chair and settee on
page 93
.
54 country-casual entry bench and shelf
66 five-tier ladder shelf
80 turned hummingbird feeder
54
TECHNIQUES
80
32 creating butterfly spline joints
38 protect wood with paste wax
62 tour the all-new WOOD workshop
Apply our best ideas in your own shop.
70 the secrets for working with cherry
76 design a project from scratch
Transform your ideas into working drawings.
84 your woodworking learning options
Discover six action plans you can do today.
86 make the most of warped wood
100 plunge-router maintenace and care
104 real-life safety: beware loose bits
66
28
TOOLS
&
MATERIALS
18 wise buys: compact compressors
30 the best tape for every job
48 how to choose the right router
Buy the trim, fixed-base, or plunge router in the
power range that best suits your needs.
97 four shop-proven products
86
48
DEPARTMENTS
6 editor’s angle
10 sounding board
14 ask
WOOD
21 shop tips
116 what’s ahead
70
62
60
woodmagazine.com
3
Better Homes and Gardens
®
®
June/July 2006
Vol. 23, No. 3
Issue No. 170
EDITOR-IN-CHIEF
BILL KRIER
Executive Editor
JIM HARROLD
Managing Editor
MARLEN KEMMET
Editorial Manager, Tools and Techniques
DAVE CAMPBELL
Senior Design Editor
K
EVIN BOYLE
Techniques Editor
BOB WILSON
T
echniques Editor
BOB HUNTER
Projects Editor
JAN SVEC
Projects Editor
OWEN DUVALL
Design Editor
JEFF MERTZ
Master Craftsman
CHUCK HEDLUND
Marlen’s passion for turning
has led him to turn
hundreds of vessels.
Art Director
KARL EHLERS
Associate Art Director
GREG SELLERS
Assistant Art Director
CHERYL A. CIBULA
Production/Office Manager
MARGARET CLOSNER
Photographers
MARTY BALDWIN, SCOTT LITTLE, BLAINE MOATS, JAY WILDE
Administrative Assistant
SHERYL MUNYON
Kevin designed and built
this contemporary table.
Illustrators
TIM CAHILL, LORNA JOHNSON, ROXANNE LeMOINE
Technical Consultants
JEFF HALL, DEAN FIENE
Contributing Craftsman
JIM HEAVEY
Proofreaders
BARBARA KLEIN, IRA LACHER, JIM SANDERS
CUSTOMER SERVICE: 800/374-9663
For more ways to reach us about specific matters, see
page 10.
Senior Vice President/Publishing Director
DOUG OLSON
Group Publisher
TOM DAVIS
Publisher
MARK L. HAGEN
ADVERTISING AND MARKETING
CHICAGO:
333 N. Michigan Ave., Suite 1500, Chicago, IL 60601
Phone: 312/580-7956 Fax: 312/580-7906
Marketing Manager
AMANDA SALHOOT
Advertising Managers
JACK CHRISTIANSEN, CAROLYN DAKIS
Direct Response Advertising Representative
RYAN INTERLAND
Assistants
GAYLE CHEJN, JENNIFER RUGGIERI
ATLANTA:
Navigate Media
1875 Old Alabama Rd., Suite 1320, Roswell, GA 30076
Phone: 678/507-0110 Fax: 678/507-0118
DETROIT:
RPM Associates
29350 Southfield Rd., Suite 31, Southfield, MI 48076
Phone: 248/557-7490 Fax: 248/557-7499
BUSINESS DEVELOPMENT
NEW YORK:
Concepts Media Group
52 Truesdale Dr., Croton On Hudson, NY 10520
Phone: 914/239-3483 Fax: 914/239-3493
LOS ANGELES:
Southcoast Projects
12682 Pacato Circle North, San Diego, CA 92128
Phone: 858/673-0921 Fax: 360/246-5661
Business Manager
JOEL ETIENNE
Consumer Marketing Director
ROBIN HUTCHINSON
Assistant Consumer Marketing Manager
BILL WOOD
Associate Director of Marketing-Newsstand
TOM DEERING
Production Manager
TIM STOUFFER
Advertising Operations Manager
LIBBY EHMKE
MEREDITH PUBLISHING GROUP
President
JACK GRIFFIN
Finance & Administration
KARLA JEFFRIES
Manufacturing
BRUCE HESTON
Consumer Marketing
DAVID BALL
Creative Services
ELLEN de LATHOUDER
Corporate Sales
JACK BAMBERGER
Interactive Media
LAUREN WIENER
Corporate Marketing
NANCY WEBER
Jim built the sleigh bed from issue
135 for his daughter and son-in-law.
CORPORATION
Chairman and Chief Executive Officer
WILLIAM T. KERR
President and Chief Operating Officer
STEPHEN M. LACY
In Memoriam — E.T. Meredith III (1933–2003)
© Copyright Meredith Corporation 2006. All rights reserved. Printed in the U.S.A.
4
WOOD magazine
June/July 2006
editor’s
angle
keeping an eye
on workshop safety
On
page 104
you’ll find the first in a series of
articles describing a reader’s real-life lesson in shop
safety. Here’s my own story of a safety lesson
learned the hard way.
L
ast spring I
was busy
readying
my family’s
1925 bungalow
for sale. After
17 years and
three kids, we
just outgrew the
place. During that time
I had remodeled nearly every
room, but of course there were still
numerous small jobs remaining to be fin-
ished before we could put the “For Sale”
sign in the front yard. On one such job, I
was attaching some moldings with a pneu-
matic brad nailer. Normally, I wear contact
lenses and safety glasses, but that morning
I left the contacts out and was wearing my
eyeglasses. And those provided the neces-
sary eye protection, right? Well, not quite.
It all began when a fired brad hit
something hard behind the molding and
didn’t go all the way in. So I reached for my
wire snips to clip off the protruding ‹" or
so of brad prior to countersinking what
remained with a nail set. As I snipped the
head off the brad, I didn’t look away,
figuring my eyes were protected behind the
glasses. Big mistake. I felt something hit
my left eye and then spotted two drops of
clear fluid on the inside of my eyeglass
lens. Uh-oh.
The bit of snipped-off brad managed to
fly through the tiny gap between the
bottom of my glass lens and my cheek and
strike my cornea. I felt okay, could see fine,
and found the snipped brad head on the
floor—so I knew it wasn’t lodged in my
eye. Still I thought it best to visit my
ophthamologist to make sure everything
was really okay.
The eye doc told me I was a very lucky
man. The errant brad head had lacerated the
cornea, and the flap it cut self-sealed after
the brad piece bounced out of the eye. Had
the eye leaked more, or had the tiny piece of
metal penetrated deeper, things could have
been much worse.
The motto of my real-life lesson in safety:
Eyeglasses are not sufficient eye protection.
Not only do they have openings all around
them that debris can sail through, they’re
also not made of shatterproof materials.
Their lenses could damage your eyes if they
shattered upon impact with any kind of fast-
moving object.
So whenever you’re working with power
tools or doing anything that sends debris
flying,
please
wear comfortable, snug-
fitting, shatterproof safety
glasses. They’re cheap
protection for the only eyes
you’ll ever have. I learned
that the hard way, and pass
on the incident here so you
don’t have to.
6
WOOD magazine
June/July 2006
sounding
board
Our bulletin board for letters, comments, and timely updates
Win prizes and other freebies at WOOD Online
®
Each month
WOOD
®
magazine offers a
tool sweepstakes
and
free downloadable plan
at WOOD Online. All you have to do
is register! Just look at these upcoming plans and prizes for May
and June. Register today at
woodmagazine.com/members
Free downloadable plan
Tool sweepstakes prize
Free downloadable plan
Tool sweepstakes prize
For
MAY
For
JUNE
Model
36-322L
Model
RA1171
This cedar hose holder
couples utility with style.
Delta’s 12" Twin Laser Mitersaw
shows both sides of the cut.
Climbing plants take
quickly to this tuteur.
This Bosch router table has dust
ports on the fence and cabinet.
BOX-JOINT
SLED
‹ x
3‹
x
4"
acrylic
Article updates
February/March 2006, issue 168
On page 14, the left-hand label on the lower left jointer photo should read
“infeed table”; the right-hand label, “outfeed table.”
The width of the blade guard and acrylic on the box-joint sled on Drawing
1 on page 55 is 3‹" wide to allow for the rotating of the four-arm knobs as
shown
right
. Note also the adjusted slot length and location in red type.
The hole through the pivoting toggle in Drawing 4a on page 57 should be
located as shown
below
.
3‹"
‡"
3‹"
‹-20
four-arm knob
8"
3›"
‹ x
‡"
slot
›" counterbore ‹" deep with a
¸" shank hole centered inside
7
⁄
64
" p
ilot hole 1" deep in base
2‹"
Œ"
12"
PIVOTING
TOGGLE
fi"
Á"
1"
Á"
1‹"
›"
Lengthen part as
needed for strips
wider than ¤".
¤"
fi" fi"
‡"
HOW TO REACH US
Woodworking advice:
Post your woodworking questions (joinery,
finishing, tools, turning, general woodwork-
ing, etc.) on one of 20+ online forums at
woodmagazine.com/forums
.
Subscription assistance:
To notify us of an address change, or to
get help with your subscription, go to
woodmagazine.com/service
; call
800/374-9663 and press option 1. Outside
the U.S., call 515/247-2981. Or write to
WOOD magazine, P.O. Box 37439, Boone, IA
50037-0439. Please enclose your address
label from a recent magazine issue.
To order past issues and articles:
Order past issues of
WOOD
magazine, our
special issues, or downloadable articles from
issue 100 to present. Visit our online store at
woodmagazine.com/store
, or by calling
888/636-4478. Some issues are sold out.
Editorial feedback:
Send your comments via E-mail to
woodmail@woodmagazine.com
; or call
800/374-9663 and press option 2; or write
to WOOD magazine, 1716 Locust St.,
LS-221, Des Moines, IA 50309-3023.
Updates to previously published projects:
For an up-to-date listing of changes in
dimensions and buying-guide sources
from issue 1 through today, go to
woodmagazine.com/editorial
.
To find past articles:
See our index at
woodmagazine.com/index
.
10
WOOD magazine
June/July 2006
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