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Niagara Manual
Niagara
U.S. BRIG
TECHNICAL CHARACTERISTICS
SCALE: 3/16" = 1' (1:64)
Overall length: 43"
Overall height: 27"
Overall width: 11"
MODEL SHIPWAYS KIT NO. MS2240
INSTRUCTION MANUAL
HIST
OR
ORY
The original
Niagara
was Commodore Oliver Hazard Perry's second flagship during the Battle of Lake Erie on
September 10, 1813. His victory over the British secured the Northwest Territory, opened supply lines, and lifted
the nation's morale.
Six ships in Perry's fleet of nine, including
Niagara
, were built in Erie, Pennsylvania. To accomplish the task,
shipwrights, block makers, caulkers, boatbuilders, and laborers were recruited from Pittsburgh, Philadelphia,
and elsewhere. Material was brought in from all over the country.
The Navy assigned ship master Daniel Dobbins of Erie to direct construction until experienced builders arrived.
In February 1813, Noah Brown, a New York shipbuilder, was hired to complete the construction. He also
designed two of the four schooners and the brigs,
Niagara
and
Lawrence
.
On March 27, 1813, Commodore Perry took command of the American naval forces at Lake Erie. When the
famous battle began six months later, Perry was aboard
Lawrence
, his flagship. He was soon engaged in a tremen-
dous battle with the main strength of the British line. However, for more than two hours Commander Jessie
Elliott kept
Niagara
well removed from the action, content to lob shots at his adversary with two 12-pound long
guns. After two-and-three-quarter hours of murderous gunfire,
Lawrence
was "one confused heap of horrid
ruins." Perry gave up his flagship and was rowed to
Niagara
where he continued to attack. Two-and-a-half hours
later, Perry returned to the shattered
Lawrence
, went to his cabin, and penned a quick message to General
Harrison: "We have met the enemy and they are ours — Two Ships, two Brigs, one Schooner and one Sloop."
After the War of 1812,
Niagara
served as a station ship in Erie until 1820. Then she was scuttled in Misery Bay.
For the centennial of the battle, Erie citizens raised the hulk and rebuilt the ship. Another restoration began in
1931, but the Depression slowed progress. The hull was completed in 1943 and masts installed in 1963. By 1988,
Niagara
was again deteriorating. The Pennsylvania Historical and Museum Commission hired Melbourne
Smith, a world-famous naval architect, to redesign the entire ship and direct construction.
Niagara
was
relaunched on the battle's 175th anniversary. Only a few original timbers remain in the hull, and these are used
in non-structural locations. The reconstruction was completed in 1990.
The new
Niagara
hull length is 123 feet with a 32 foot beam. Draft at the stern is 10 feet 3 inches, and she dis-
places 297 tons. The tons burthen (old measure) is 492 60/95 tons. In 1813, the ship carried 155 officers and men,
and was armed with eighteen 32-pounder carronades and two long 12-pounders. Today, 40 professionals and
volunteers man
Niagara
and four replica carronades comprise her ordnance.
Niagara
is operated by the Pennsylvania Historical and Museum Commission, with the assistance of the
Flagship
Niagara
League, a non-profit associate group. The ship sails daily and serves as the Commonwealth's
goodwill ambassador. She is the centerpiece of a new maritime museum in Erie, Pennsylvania.
For more history on
Niagara
and the War of 1812, refer to the bibliography.
Photo Courtesy of
Melbourne Smith
2
HIST
T
ABLE OF
CONTENTS
Brief History 2
Introduction and Credits
14. Eyebolts and Cleats
21
4
15. Cannons
21
Before You Begin
5
16. Rudder and Tiller
22
Tools Needed To Start Construction
5
17. Boat Davits and Slides
22
How to Work With Plans And Parts
6,7
18. Ship's Boats
22,23
Painting and Staining The Model
8,9
19. Ship's Name
23
20. Hammock Rails and Stanchions
23
Stage 1: Framing the Plank-on-Bulkhead Hull
10
21. Channels
23
1. Bending Wood
10
22. Sweeps
23
2. Center Keel Assembly
10
3. Installing the Keel, Stem, and Sternpost
10
Stage 6: Mast and Spar Construction
24
1. Shaping and Tapering Masts and Spars 24
2. Building and Installing the Masts
4. Cutting the Rabbet
10
5. Installing the Bulkheads
10,11
24,25
6. Installing the Stern Blocks
and Transom Framing 12
7. Installing the Bow Filler Blocks 12
8. Covering the Mast Slots 12
9. Installing the Waterway and Planksheer 12
10. Installing the Knightheads
and Forward Timberheads
3. Building and Installing the Bowsprit,
Jibboom, Flying Jibboom, Spritsail Yard,
and Dolphin Striker
25,26
4. Building the Yards
26
5. Building the Spanker Gaff and Boom
26
13
Stage 7: General Rigging and Sailmaking
27,28
11. Installing the Main Rail and Chock Rail
13
1. Rigging Options
28
12. Framing Around the Gunports and Sweep Ports
13
2. Rigging Plans
28
3. Rigging Line and Block Sizes
28
Stage 2: Planking the Plank-on-Bulkhead Hull
14
1. Getting Started 14
2. Planking Battens and Belts 14
3. Planking Butts 15
4. Spiling 15
5. Fastening the Planks
4. Treating the Lines
28
5. Belaying Pins, Cleats and Their Lines
29
6. Rigging Tools
29
7. Blocks, Hearts, Bullseyes, and Deadeyes
29
8. Sailmaking
29,30
15
9. Rigging the Model with No Sails or Furled Sails
31
6. Outer Hull Planking
16,17
7. Ceiling (Inboard) Planking
18
Stage 8: Installing Standing Rigging
31
1. Shrouds 31
2. Backstays 31,32
3. Fore and Aft Stays 32,33
4. Bowsprit Rigging 33
5. Footropes, Fixed Lifts, and Cranelines 34
8. Deck Planking
18
Stage 3: Completing the Basic Hull Stucture
18
Stage 4: Mounting the Hull
19
1. Mounting Board with Two Pedestals 19
2. Launching Ways
19
Stage 9: Installing Sails and Running Rigging
34
1. Fore Staysails (Head Sails) 34,35
2. Main Staysails 35
3. Spanker 35
4. Fore and Main Course Yards 36
5. Fore and Main Topsail Yards 36
6. Fore and Main Topgallant and Royal Yards
Stage 5: Adding Hull Details
19
1. Locating Deck Fittings and Structures 19
2. Deck Structures 19
3. Hatches, and Grating 20
4. Boarding Ladders 20
5. Galley Stack 20
6. Capstan 20
7. Fife Rails and Riding Bitts 20
8. Pin Rails 20
9. Bilge Pumps 20
10. Scuppers 20
11. Catheads and Anchors 21
12. Mooring Cleats
37
7. Spritsail Yard
37
8. Miscellaneous Rigging
37
Final Touches
37
Bibliography
38
Scale Conversion Table
38
Rigging Line Diameters
38
21
Modeler's Log
39,40
13. Hawse Pipes
21
3
ABLE OF
Instruction Manual
U.S. Brig
Niagara
1813 –1990
Plans and Instructions
by Ben Lankford
Model by William Hitchcock
Model Shipways developed the
Niagara
kit in 1996. Plans are based on the 1990 reconstruction drawings,
research sketches, and specifications prepared and supplied by the designer, naval architect Melbourne
Smith, International Historical Watercraft Society, Annapolis, Maryland. Many as-built features deviating
from the plans are incorporated. These are based on visits to the brig and photographs. In addition to pro-
viding invaluable design information, Smith reviewed Model Shipways' plans for accuracy.
Modern features, such as engines and a housing over the exhaust system, are not included to maintain
Niagara's
1813 configuration.
Photo Courtesy
of Melbourne Smith
© 1998
Model Shipways, A Division of Model Expo, Inc.
Hollywood, FL 33020
4
Before You Begin
Niagara
is a beautiful, interesting ship and makes a splendid model. Assembling the plank-on-bulkhead hull develops
an understanding of how real ships are built, while laser-cut parts assure an accurate shape. The kit contains more than
150 laser-cut wood parts.
Although britannia, brass, and wood fittings facilitate construction, many require final finishing prior to installation.
This is especially true for the britannia castings and is discussed later.
Take your time building this model. It has a fair amount of detail and small parts. Furthermore, the rigging is fairly compli-
cated. Complete one stage before moving to the next. When things go awry, consider doing them over. A second attempt
usually surpasses the first. Practice does make perfect.
Tools Needed To Start Construction
The following items are recommended. Those who have modeled before may have their favorites.
A. Knives and Saws
1. Hobby knife
2. # 11 blades
3. Razor saw or jeweler’s saw
H. Sandpaper
1. Fine and medium grit
garnet or #100 to #200
aluminum oxide
2. #400 wet-or-dry sandpaper
Note:
White or woodworker’s glue in yellow
or tan will suffice for most of the model.
Five-minute epoxy provides extra strength
for affixing fittings. Cyanoacrylates, such as
Jet, Flash, or Zap, produce quick adhesion.
For most applications, the medium viscosity,
gap-filling variety is best. The thin type is
recommended for filling a narrow crack and
tacking bulkheads to the keel or planking to
the bulkheads.
B. Files
1. Set of needle files
I. Sail cloth
Light weave cotton or linen cloth for
sails. Model Expo sells a suitable
cotton cloth.
C. Clamps
1. A few small C-clamps
2. Wooden spring-type clothes pins
(craft shops have small versions)
3. #16 and #33 rubber bands
J. Finishing
1. Paintbrushes
a. Fine point for details
b. 1/4” to 1/2” flat square for hull
D. Carving Tool
s
Small woodcarving set, or individual
gouges and chisels for carving keel
rabbets, bow and stern filler blocks,
ship's boats, and tapering the stem
and rudder.
K. Supplies
1. Paints
2. Primer
3. Stains and varnish
4. White (polyvinyl acetate or PVA) or
woodworker’s glue (aliphatic resin)
5. Cyanoacrylates (generic name is
Super Glue)
6. Five-minute epoxy
7. Wood filler
E. Sharpening Stone
Keeps tools razor sharp.
F. Boring Tools
1. #60 to #80 miniature bits
2. 1/16”, 3/32”, and 1/8” bits
3. Pin vise
G. Miscellaneous
1. Tack hammer
2. Tweezers (a few)
3. Small, fine pointed scissors
4. Miniature pliers
a. round nose
b. flat nose
5. Small bench vise
6. Soldering iron or torch
a. solder
b. flux
7. Sewing thread for seizing
(other rigging in kit)
a. black
b. tan
8. Beeswax block
(for treating rigging lines)
9. 1/2” or 3/4” wide masking tape
10. Wire cutters (for cutting fine wire
and strip metal)
BELFRY AT BOW
5
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