Shopnotes #099.pdf

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Contents

Features

storagesolutions

Panel-Cutting

LumberCart

Storingmaterialand cuttingit down to size

forprojectsis alwaysa hassle.Withthisroll-

aroundcart, you'llhaveallthe storagespace

you need, plus a handycuttingstation.

jigs & fi)ftures

PrecisionCrosscut Sled

Crosscutsareoneof the mostbasicwood-

workingtasks.Thedesignof this slednotonly

givesyou dead-oncrosscufs,butalso chipout-

freedadoesandrabbets.And a simpleadd-on

jig makescuttingaccuratebox ioints a snap.

hands'ontedrnique

Tapersonthe BandSaw

best-buih

24

32

Youdon'talwaysneed a taper jig. This quick

and easytechniquewill give you perfectly

smoothtapers in no timeflat.

page 16

LumberCart

finetools

34a

3 Twistson a ClassicLayoutTool

Add a twist (or two)to ordinarysteel bar stock

and you'll end up witha handyscratch awl

that'sas eye-catchingas if is useful.

Departments

Keaoers ilps

hlt-.

page I

routerworkshop

TaminoTearout

TamingTearout

I

A new routerbit design providesa smooth,

tearout\reesurface.

materials & harchrvare

Plyruood Secrets Revealed

10

Getmoreout of the plywoodyou use foryour

projects withthese practical tipsand tricks.

jigs & accessories

Super-Fast,Su per-Strong

Joinery

12

Create rock-solid jointsquickly and easilywith

iust a hand drilland the BeadLOCKsvstem.

handson review

FractionalCalipers

Herebthenumberone toolyou needto get

precisionresultseverytimeyou stepintotheshop.

page 32

Taperson theBandSaw

ShopNotesNo. 99

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Cutoffs

ow! That was the first word out

of my mouth when I saw one of

the shop-made awls we're featuring in this

issue (photo at left). Now, you're probably

wondering what could be so exciting about

an awl. It's really one of the most basic layout

tools in woodworking. And ifs nothing more

than a pointed piece of steel with a handle.

Well, the awl looked like nothing I had

seenbefore - two sections of the steel shaft

were twisted like an old-fashioned barber

pole. This turned a plain piece of steel into a

one-of-a-kind design. Add in a comfortable

handle and you can seehow easy it is to cre-

ate a handy layout tool you'll find yourself

reaching for every time you're in the shop.

Creating the projects and articles you

find in ShopNotes takes a group of skilled

and hardworking individuals. And to help

us out, we're looking for a talented person

to join our editorial team. This is a full-time

position here in Des Moines, Iowa. If you,re

an experienced writer, have a strong interest

in woodworking, and a desire to share your

skills and knowledge with other woodwork-

ers, I'd like to hear from you.

Just send a short resume highlighting

your experience to: HR, August Home pub-

lishing, 2200 Grand Avenue, Des Moines,

IA 50312.You can also visit our website at

www.AugustHome.com

*ntch

page u

Shop ShortCuts

inthe shop

5 solutions

for Betterclamping-

40

Solve your clamping problems forever with

thesesure-fire,pipe clamp solutions.

settingup shop

Must-Have Drill Press,Add-Ons

Turnyour drill press into a shop workhorsewith

any of these handy,shop-made add-ons.

masbring thetable saw

Top-Notch Gnons

for more informa-

tion about this position.

A tenoning jig and a few simpte stepsare all

you need to cut perfect tenonseverytime.

tu

greatgear

Razor-Sharp

ina Snap

Takea lookat two sharpeningsystems that wilt

guaranteequick and easy results.

QaA

50

Smt&te*

Thissymbol

letsyou

GffiW

know

there'smore

infor-

mation

online at

www.Shod{obs.corn

available

Sources

www.ShopNotes.com

3

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.:",!;,..,;

.

:

!.i I i

FI -,

-r.Etb 1 . i:

d,r'"

.f=.:.t*'

. ', ' .rj

,i1..-.,1*

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AngledRouter SIed

It's always a hick to cut dadoes

and rabbets at an angle. The sled

shown here fits on my router table

and allows me to make these cuts

easily and accurately.

The jig consists of a pl1'wood

base that fits over a router table

top. My sled has a runner on the

provides clearance for bits up to

7+" diameter. I cut slots on each

side for adjusting the fence.

The adjustable fenceallows you

to hold a workpiece at an angle

while sliding it across the router

bit. I attacheda replaceable,sacrifi-

cial facewith double-sided tape to

prevent chipout on the workpiece.

Self-adhesive sandpaper stuck

to the leading face helps keep the

workpiece from shifting during

the cut. Finally,I used bolts, wash-

ers, and knobs to lock the fence in

position while routing.

To use the jig, I first make a

reference notch in the fence. This

makes it easier to locatethe cut on

the workpiece. To do this, raisethe

bit and move the sled partially into

the bit (without the workpiece) to

createa notch in the sacrificial face.

Then you can use the edges of the

notch to help position the work-

piece for each cut, like you see in

the main photo above.

SergeDuclos

Delson, Quebec

bottom to slide

in the miter slot in the

table. If your router table doesn't

have a miter slot, you could add

cleats to ride along the front and

back edgesof the table's top.

A L"-wide slot in the base cen-

tered over the router bit opening

MOFFACE

a1r6',-1b

gTAR KNOE&

WAgHER

FENCE

(5/c"x2V2"'32")

DOUOLE

l)

%,,x67a,'

rSLOT

9ANPPAPER

5A6"-10

x2"

CARRIAGE

OOLT

END VIEW roN RourER

rAFLE)

RUNNER

(5/o" xa/+"

'3o")

l+" -DEEP x 7/s"-WIDE GROOW

ShopNotesNo.99

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Machinist's Vise Storage Rack

A machinist's vise is handy to have in

any shop, but in my small shop, bench

spaceis at a premium. So,instead of per-

manently mounting the vise, I fastened

it to a plywood base that allows me to

hang it on the wall when it's not being

used. The photos below show how two

wall cleats are used to do this.

Both the top and bottom cleat have

a rabbet on the back edge. This rabbet

creates a lip for holding the plywood

panel. The upper cleat has a wider rab-

bet to allow the plywood base to slide

up and out of the lower cleat whenever

you need to use the vise. Just make sure

the cleats are fastened securely to the

wall to support the weight of the vise.

lohn Burger

Hooper,Utah

v

lssue99

May/June2008

PUBtISHER

DonaldB.Peschke

TerryJ.Strohman

MANAGING

EDITOR

EDITOR

BryanNelson

EDIToRPhilHuber

ASSISTANT

SENIOR

EDITOR

RandallA. Maxey

CONTRIEUTING

VincentAncona.

TedRaife,DennisPerkins, CarolBeronich

EDITORIAt

EDITORS

INTERNCatherineSeiser

EXECUTIVE

ARTDIRECTOR

ToddLambirth

ART DIRECTOR

CaryChristensen

SENIOR

GRAPHIC

DESIGNER

JamieDowning

SENIOR

DavidKreyling,DirkVerSteeg,

HarlanV Clark,PeterJ.Larson,DavidKallemyn

GRAPHIC

ILLUSTRATORS

DESIGNER

ShelleyCronin

CREATIVE

DIREGTOR

TedKralicek

JamesR.Downino.

KenMunkel,KentWelsh,ChrisFitch

PROJECT

SENIOR

PROJECT

DESIGNERS

DESIGNER/BUILDERS

JohnDoyle,MikeDonovan

SHOPCRAFTSMEN

SteveCurtis,Steve

iohnson

SR.PHOTOGRAPHERS

CrayolaEngland,DennisKennedy

ASSOCIATE

STYLEDIRECTOR

RebeccaCunningham

ELECTRONIC

IMAGESPECIALIST

AllanRuhnke

VIDEOGRAPHER

MarkHaves

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