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HAND WHEEL P.1137
FABRICATED POSTS P.1143
DOOR KNOCKER P.1145
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#92, APRIL 1998
Published by Jerry Hoffmann, Blacksmith's Journal, P.O. Box 193,
Washington MO 63090. The Blacksmith's Journal and its staff does not
manufacture, warrant, guarantee, or endorse any of the tools, materials,
instructions or products contained in any articles or features in the
Blacksmith's Journal. The Blacksmith's Journal disclaims any responsibility or
liability for damages or injuries as a result of any construction, design, use,
manufacture or other activity undertaken as a result of the use or applica-
tion of information contained in any articles or features in the Blacksmith's
Journal. The Blacksmith's Journal assumes no responsibility or liability for
the accuracy, fitness, proper design, safety or safe use of any information
contained in the Blacksmith's Journal. © 1998 Jerry Hoffmann,
Blacksmith's Journal
Editor/Publisher
Jerry Hoffmann
Illustrations
Jerry Hoffmann
Operations Management
Office Productions
Printing
John Miller Publishing Co.
The Blacksmith's Journal, A Monthly Journal of Illustrated
Techniques, (ISSN 1051 6220) is published in monthly supplemental form
for $32.00 per year and $56.00 for two years within the United States.
Canada 1yr. $40.00, 2yrs. $64.00; overseas 1yr. $60.00, 2yrs. $100.00 (U.S.
funds only). Back issues $4.00 each; imprinted binders $10.00 each.
Phone: (314) 239-7049
Mail: P.O. Box 193, Washington Mo 63090
E-mail: journal@mail.usmo.com
Internet: www.blacksmithsjournal.com
Volume 1, August 1990 - July 1991
#0 Basket Handle / Lap Weld / Tool Handle
#1 Forging 1/2" x 11/2" Channel Iron
#2 Coal Forge / Flat Jaw Tongs / Drawings
#3 Cave Fire / Box Joint Tongs / Drawings
#4 Gas Forges / Box Jaw & Bolt Tongs / Drawings
#5 Stock / Basics / Damascus Leaf / Drawings
#6 Upsetting / Punching / Drawings
#7 Basics / Tooling / Split & Twist / Poker
#8 Square Corners / Layout Drawings
#9 Blacksmith's Helper
#10 Eye Punch / Cross Peen Hammer / Ladder Twist
#11 Heat Treatment / Square Punch / T Weld
#46 Fireplace Tools / Tool Holder / Doorknob
#47 Pipe Forging / Bar Twister
Volume 5, August 1994 - July 1995
#48 Picket Finials / Fences / Stringer Bracket / Post Installation
#49 Fence Installation / Fence Assembly / Quatrefoil
#50 Toilet Paper Stand / Towel Rack
#51 Power Hammer Restoration
#52 Fireplace Crane / Power hammer Dies
#53 Grill / Railing / Misc. Welds / Snub Upset
#54 Stair Railing Measurement / Railing Terminal
#55 Wall-mount Lantern
#56 Concealed Wiring / Chandelier / Candlestick / Hot Cutting
#57 Shutter Dog / Gutter Bracket / Spring Vise / Bar Weave
#58 Spiral Stairs / Spiral Stair Frame
#59 Grooving Tool / Treadle Hammer / Collar / Swing Arm Adjuster
Volume 6, August 1995 - July 1996
#60 Hardy Tool Blank / Weathervane
#61 Side Table / Furniture Leg
#62 Floor Lamp #1 / Floor Lamp #2
#63 Filing Vise / Fireback/Grate
#64 Blacksmiths' Tools
#65 Blacksmiths' Tools / Air Gate #1 / Air Gate #2 / Double Calipers
#66 The Creative Process / Rosettes
#67 Fireplace Doors / Rosettes / Curtain Holdback
#68 Chain / Anvil Stand / Linked Balusters
#69 Apple Hinge / Photo Gallery
#70 Thumb Latch / 2½" Flatter
#71 Ornamental Bell / Fabricated Panels / Continuous Scroll
Volume 7, August 1996 - July 1997
#72 Door Chime / Welded Faces and Edges
#73 Hinge Pintle / Door Stop / Hack Saw
#74 Hack Saw / Sawing Tips / Keepsake Box
#75 Keepsake Box / Rails and Molding
#76 Damascus Basics / Patterns / Hinge / Spiral / Picture Frame
#77 Desktop Blacksmithing / Brazed Hinge / Power Hammer Tools
#78 Scale
#79 Mini Vise / Swage Blocks / Railing Post
#80 Pot Rack / Curb Bit
#81 Post and Railing / Fire Mop / Rein Clip
#82 Hossfeld / Forming Die / Welded Finial / Hammer Tech. / Tips
#83 Filing / Post Vise Stand / Door Latch
Volume 8, August 1997 - March 1998
#84 Door Latch / Decorative Chain / Square Corner
#85 Cone Shell / Spring Tool / Lap Joint
#86 Mail Box / 90° Bar Splice
#87 Grill / Serpent Head
#88 Coat Hooks
#89 Walkway Gate / Tool Steel Identification Guide
#90 Firescreens
#91 Ornament / Surface patterns / Railing / Welded Square Corner
Volume 2, August 1991 - July 1992
#12 Scrolls / Bending Fork / Scroll Jig
#13 Snub End Scrolls / Scrolls Made in a Vise
#14 Fishtail Scroll / Flair Scroll / Pattern Scroll / Split Scroll
#15 Door Latch / Hooks
#16 Twisting Wrench / Twisting / Diamond Twist
#17 Tongs , Round Stock / Split Basket Twist / Folded Leaf
#18 Fireplace Shovel / Collar / Shovel Blade / Shovel Form
#19 Channel Collar / Rivet Tools / Rivets Tenons / Drill Press
#20 Finial / Decorative Laminations / Stock Lengths
#21 Perspective Drawings / Skillet / Skillet Handle
#22 1 & 2 Point Perspective / Hinge Eye / Door Hinge
#23 3 Point Perspective / Strap Hinge / Leaf Hinge
Volume 3, August 1992 - July 1993
#24 Hinge Journal / Keeper / Hinge Variations / Drop Latch
#25 Hardy Tools / Tool Holder / Shop Equipment & Layout
#26 Forging Tools / Hot Cut / Gate Pull / Hammer Handles
#27 Sign Frame
#28 Flag Holder / Letter Opener / Braided Handle / Finishes
#29 Bar Ornament / Bar Scroll / Split Flair Finial / Bar Splice
#30 Kitchen Utensils / Vessel / Vise Grip Modifications
#31 Boot Scraper / Baluster Joinery / Bar Splices
#32 Andiron / Fire Tool Stand / Tulip / Bending Stock
#33 Rope Pulley / Bending Forks / Grinder-Saw
#34 Square Knot / Angle Iron / Flue Block Forge
#35 Forged and Fabricated Railing
Volume 4, August 1993 - July 1994
#36 Fireplace Grate / Snub Tool / Dynamics / Roofing Hammer
#37 Street Sign / Forged Numbers
#38 Forged Numbers / Spring Latch / Twist Shear
#39 Shop Equipment / Cutting Torches / Blacksmith's Helper #2
#40 Sculptors' Chisels / Rings, Handles and Knobs
#41 Patterns / Barbs / Split Leaves / Rubik's Twist / Latch Plate
#42 Patterns / Ring / Quick Hardies / Rail Anvils
#43 Forged Ring
#44 Forged Ring / Arc Welds
#45 Forge Welding Tips / Headboard
1136
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289-1
Hand wheels are used on machinery, often in con-
junction with an acme thread for adjusting work
tables, tool posts, etc. You can order one from
McMaster-Carr for about $50 or put your black-
smithing skills to work and create your own. This
one features spokes forged from the hub stock and
brazed to a forge welded wheel.
FLATTEN THE END OF 1 1/4”
ROUND STOCK BACKED UP
IN A BLOCK.
289-2
1 1/2”
SPREAD TO
ABOUT 1/4” THICK
AND GRIND OFF
ANY IRREGULARI-
TIES SO THAT THE
FLATTENED POR-
TION CENTERS ON
THE SHAFT. FILE
NOTCHES EVERY
90° AS SHOWN.
1/4 -
5/16”
289-3
FULLER EACH NOTCH, ALTER-
NATING FROM ONE TO THE
OTHER, DOWN TO THE SHAFT.
289-4
BEGIN DRAWING OUT THE SPOKES.
WORK FROM BOTH THE NEAR AND FAR
EDGE OF THE ANVIL TO KEEP THE
SPOKES CENTERED ON THE SHAFT.
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289-5
FORGE THE FLAT SECTION
OF THE SPOKE OVER THE
FAR EDGE OF THE ANVIL.
DRAW OUT THE REMAINING
THREE SPOKES.
289-6
USE A BROADER FULLER THAN
BEFORE TO FINISH BETWEEN
THE SPOKES.
289-7
FLATTEN AND SQUARE
THE SPOKES ON THE
ANVIL FACE AND IN THE
SWAGE BLOCK.
289-8
1 3/8”
FIND THE CENTER OF THE SPOKES,
CENTER PUNCH AND MARK FOR
TRIMMING EXCESS STOCK.
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