lipiec1999.PDF

JULY

1999

HATCHET P.1315

C2K GATE DETAILS

SLOT PUNCH P.1320

TEE JOINTS P.1322

BEADED EDGES P.1323

GATE BAR LUG P.1324

107

#107, JULY 1999

registered at Washington, MO. POSTMASTER: Send address changes to

Blacksmith’s Journal, PO Box 193, Washington, MO 63090. The

Blacksmith's Journal and its staff does not manufacture, warrant, guarantee,

or endorse any of the tools, materials, instructions or products contained in

any articles or features in the Blacksmith's Journal. The Blacksmith's Journal

disclaims any responsibility or liability for damages or injuries as a result of

any construction, design, use, manufacture or other activity undertaken as a

result of the use or application of information contained in any articles or

features in the Blacksmith's Journal. The Blacksmith's Journal assumes no

responsibility or liability for the accuracy, fitness, proper design, safety or

safe use of any information contained in the Blacksmith's Journal.

Editor/Publisher Jerry Hoffmann

Illustrations Jerry Hoffmann

Operations Management Janelle Gilbert

The Blacksmith's Journal, A Monthly Journal of Illustrated

Techniques, (ISSN 1051 6220) is published in monthly supplemental form

for $32.00 per year within the United States. Canada 1yr. $40.00; Overseas

1yr. $60.00 (U.S. funds only). Published by Blacksmith’s journal, 300 Cedar

St, Washington MO 63090. Permit to mail at periodicals postage rates is

Phone: 800-944-6134

Mail: P.O. Box 193, Washington Mo 63090

E-mail: journal@mail.usmo.com Internet: www.blacksmithsjournal.com

Volume 1, August 1990 - July 1991

#0 Basket Handle / Lap Weld / Tool Handle

#1 Forging 1/2" x 11/2" Channel Iron

#2 Coal Forge / Flat Jaw Tongs / Drawings

#3 Cave Fire / Box Joint Tongs / Drawings

#4 Gas Forges / Box Jaw & Bolt Tongs / Drawings

#5 Stock / Basics / Damascus Leaf / Drawings

#6 Upsetting / Punching / Drawings

#7 Basics / Tooling / Split & Twist / Poker

#8 Square Corners / Layout Drawings

#9 Blacksmith's Helper

#10 Eye Punch / Cross Peen Hammer / Ladder Twist

#11 Heat Treatment / Square Punch / T Weld

Volume 2, August 1991 - July 1992

#12 Scrolls / Bending Fork / Scroll Jig

#13 Snub End Scrolls / Scrolls Made in a Vise

#14 Fishtail Scroll / Flair Scroll / Pattern Scroll / Split Scroll

#15 Door Latch / Hooks

#16 Twisting Wrench / Twisting / Diamond Twist

#17 Tongs , Round Stock / Split Basket Twist / Folded Leaf

#18 Fireplace Shovel / Collar / Shovel Blade / Shovel Form

#19 Channel Collar / Rivet Tools / Rivets Tenons / Drill Press

#20 Finial / Decorative Laminations / Stock Lengths

#21 Perspective Drawings / Skillet / Skillet Handle

#22 1 & 2 Point Perspective / Hinge Eye / Door Hinge

#23 3 Point Perspective / Strap Hinge / Leaf Hinge

Volume 3, August 1992 - July 1993

#24 Hinge Journal / Keeper / Hinge Variations / Drop Latch

#25 Hardy Tools / Tool Holder / Shop Equipment & Layout

#26 Forging Tools / Hot Cut / Gate Pull / Hammer Handles

#27 Sign Frame

#28 Flag Holder / Letter Opener / Braided Handle / Finishes

#29 Bar Ornament / Bar Scroll / Split Flair Finial / Bar Splice

#30 Kitchen Utensils / Vessel / Vise Grip Modifications

#31 Boot Scraper / Baluster Joinery / Bar Splices

#32 Andiron / Fire Tool Stand / Tulip / Bending Stock

#33 Rope Pulley / Bending Forks / Grinder-Saw

#34 Square Knot / Angle Iron / Flue Block Forge

#35 Forged and Fabricated Railing

Volume 4, August 1993 - July 1994

#36 Fireplace Grate / Snub Tool / Dynamics / Roofing Hammer

#37 Street Sign / Forged Numbers

#38 Forged Numbers / Spring Latch / Twist Shear

#39 Shop Equipment / Cutting Torches / Blacksmith's Helper #2

#40 Sculptors' Chisels / Rings, Handles and Knobs

#41 Patterns / Barbs / Split Leaves / Rubik's Twist / Latch Plate

#42 Patterns / Ring / Quick Hardies / Rail Anvils

#43 Forged Ring

#44 Forged Ring / Arc Welds

#45 Forge Welding Tips / Headboard

#46 Fireplace Tools / Tool Holder / Doorknob

#47 Pipe Forging / Bar Twister

Volume 5, August 1994 - July 1995

#48 Picket Finials / Fences / Stringer Bracket / Post Installation

#49 Fence Installation / Fence Assembly / Quatrefoil

#50 Toilet Paper Stand / Towel Rack

#51 Power Hammer Restoration

#52 Fireplace Crane / Power hammer Dies

#53 Grill / Railing / Misc. Welds / Snub Upset

#54 Stair Railing Measurement / Railing Terminal

#55 Wall-mount Lantern

#56 Concealed Wiring / Chandelier / Candlestick / Hot Cutting

#57 Shutter Dog / Gutter Bracket / Spring Vise / Bar Weave

#58 Spiral Stairs / Spiral Stair Frame

#59 Grooving Tool / Treadle Hammer / Collar / Swing Arm Adjuster

Volume 6, August 1995 - July 1996

#60 Hardy Tool Blank / Weathervane

#61 Side Table / Furniture Leg

#62 Floor Lamp #1 / Floor Lamp #2

#63 Filing Vise / Fireback/Grate

#64 Blacksmiths' Tools

#65 Blacksmiths' Tools / Air Gate #1 / Air Gate #2 / Double Calipers

#66 The Creative Process / Rosettes

#67 Fireplace Doors / Rosettes / Curtain Holdback

#68 Chain / Anvil Stand / Linked Balusters

#69 Apple Hinge / Photo Gallery

#70 Thumb Latch / 2½" Flatter

#71 Ornamental Bell / Fabricated Panels / Continuous Scroll

Volume 7, August 1996 - July 1997

#72 Door Chime / Welded Faces and Edges

#73 Hinge Pintle / Door Stop / Hack Saw

#74 Hack Saw / Sawing Tips / Keepsake Box

#75 Keepsake Box / Rails and Molding

#76 Damascus Basics / Patterns / Hinge / Spiral / Picture Frame

#77 Desktop Blacksmithing / Brazed Hinge / Power Hammer Tools

#78 Scale

#79 Mini Vise / Swage Blocks / Railing Post

#80 Pot Rack / Curb Bit

#81 Post and Railing / Fire Mop / Rein Clip

#82 Hossfeld / Forming Die / Welded Finial / Hammer Tech. / Tips

#83 Filing / Post Vise Stand / Door Latch

Volume 8, August 1997 - July 1998

#84 Door Latch / Decorative Chain / Square Corner

#85 Cone Shell / Spring Tool / Lap Joint

#86 Mail Box / 90° Bar Splice

#87 Grill / Serpent Head

#88 Coat Hooks

#89 Walkway Gate / Tool Steel Identification Guide

#90 Firescreens

#91 Ornament / Surface patterns / Railing / Welded Square Corner

#92 Hand Wheel / Fabricated Posts / Door Knocker

#93 Hosta Leaf / Gate Handle / Thorn Twist

#94 Desk Lamp / Anvil Accessories

#95 16oz. Claw hammer / Rose / Angled Tenon

Volume 9, August 1998 - june 1998

#96 Headboard / Wrapped Collars & Joinery

#97 ABANA 2k Gate Project / Wrenches / Improved Hinge Pintle

#98 Bridge/ Upsetting Tool / Size Gauge / Vise Blocks / Magician #3

#99 C2k Gate / Cross Peen Hammer / Power Hammer Swage

#100 Table and Stools / Upsetting Tongs

#101 Keepers / Flat Bar Edging / Flat bar Basket

#102 Handle #1,2,3 / ABANA 2k project / Surface Pitting

#103 Slide Bolt / Bell #2 / Lizard / Upsetting Tool

#104 Cupola / Magician Base / Smithin’ Magician #3 / C2k Update

#105 Cap Rails / Hand Rail Bracket / Bar Clamp

#106 Bottle Openers / Hole Opening Guide / Knobs / Back-up Tool

1314

HATCHET

Inspired by Doug Merkel’s technique

8 1/2”

2 3/8”

1 1/2”

3/4”

1 1/2”

2 3/8”

346-1

MARK 3/8” x 1 1/2” STOCK WITH A CENTER

PUNCH, THEN FULLER AS SHOWN.

346-2

DRAW THE STOCK TO

HALF ITS THICKNESS

STARTING FROM THE

FULLERED GROOVE

NEAR THE END.

346-3

DRAW FROM THE THE NEXT

FULLERED GROOVE AS SHOWN

TO FORM AN OFFSET SECTION

HALF THE THICKNESS OF THE

STOCK. ONLY DRAW ON THE

FLAT ALLOWING THE DRAWN

SECTION TO SPREAD.

346-4

BLACKSMITH’S JOURNAL 1315

346-5

REFINE THE EDGES

OF THE DRAWN OUT

STOCK.

346-6

HEAT THE CEN-

TER OF THE

STOCK AND

FOLD IT OVER

TO MAKE THE

EYE.

346-7

WELD THE PORTION

OF THE BLADE JUST

BEYOND THE EYE.

346-8

GRIND A PIECE OF AN

OLD FILE, W1 OR O1

TOOL STEEL TO THE

SECTION SHOWN AND

SET IT INTO THE END OF

THE BLADE.

1316 #107 JULY 1999

346-9

WELD THE END OF THE

BLADE AND BEGIN

DRAWING IT OUT.

DRAW THE BLADE OUT

PROGRESSIVELY

WIDER TO THE END.

346-10

346-11

USE A DRIFT TO TAPER

AND SIZE THE EYE.

TAKE A FINAL HEAT TO

ANNEAL THE BLADE.

346-12

GRIND AND FILE TO

THE FINAL SHAPE BUT

DO NOT SHARPEN

UNTIL AFTER HEAT

TREATING.

BLACKSMITH’S JOURNAL 1317

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