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Issue102.qxd
FEBRUARY
1999
HANDLE #1 P.1255
HANDLE #2 P.1257
HANDLE #3 P.1259
ABANA 2k PROJECT P.1261
SURFACE PITTING P.1264
102
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#102, FEBRUARY 1999
St, Washington MO 63090. Permit to mail at periodicals postage rates is
registered at Washington, MO. POSTMASTER: Send address changes to
Blacksmith’s Journal, PO Box 193, Washington, MO 63090. The
Blacksmith's Journal and its staff does not manufacture, warrant, guarantee,
or endorse any of the tools, materials, instructions or products contained in
any articles or features in the Blacksmith's Journal. The Blacksmith's Journal
disclaims any responsibility or liability for damages or injuries as a result of
any construction, design, use, manufacture or other activity undertaken as a
result of the use or application of information contained in any articles or
features in the Blacksmith's Journal. The Blacksmith's Journal assumes no
responsibility or liability for the accuracy, fitness, proper design, safety or
safe use of any information contained in the Blacksmith's Journal.
Editor/Publisher
Jerry Hoffmann
Illustrations
Jerry Hoffmann
Operations Management
Janelle Gilbert
© 1999 Hoffmann Publications, Inc.
The Blacksmith's Journal, A Monthly Journal of Illustrated
Techniques, (ISSN 1051 6220) is published in monthly supplemental form
for $32.00 per year within the United States. Canada 1yr. $40.00; Overseas
1yr. $60.00 (U.S. funds only). Published by Blacksmith’s journal, 300 Cedar
Phone: 800-944-6134
Mail: P.O. Box 193, Washington Mo 63090
E-mail: journal@mail.usmo.com Internet: www.blacksmithsjournal.com
Volume 1, August 1990 - July 1991
#0 Basket Handle / Lap Weld / Tool Handle
#1 Forging 1/2" x 11/2" Channel Iron
#2 Coal Forge / Flat Jaw Tongs / Drawings
#3 Cave Fire / Box Joint Tongs / Drawings
#4 Gas Forges / Box Jaw & Bolt Tongs / Drawings
#5 Stock / Basics / Damascus Leaf / Drawings
#6 Upsetting / Punching / Drawings
#7 Basics / Tooling / Split & Twist / Poker
#8 Square Corners / Layout Drawings
#9 Blacksmith's Helper
#10 Eye Punch / Cross Peen Hammer / Ladder Twist
#11 Heat Treatment / Square Punch / T Weld
Volume 2, August 1991 - July 1992
#12 Scrolls / Bending Fork / Scroll Jig
#13 Snub End Scrolls / Scrolls Made in a Vise
#14 Fishtail Scroll / Flair Scroll / Pattern Scroll / Split Scroll
#15 Door Latch / Hooks
#16 Twisting Wrench / Twisting / Diamond Twist
#17 Tongs , Round Stock / Split Basket Twist / Folded Leaf
#18 Fireplace Shovel / Collar / Shovel Blade / Shovel Form
#19 Channel Collar / Rivet Tools / Rivets Tenons / Drill Press
#20 Finial / Decorative Laminations / Stock Lengths
#21 Perspective Drawings / Skillet / Skillet Handle
#22 1 & 2 Point Perspective / Hinge Eye / Door Hinge
#23 3 Point Perspective / Strap Hinge / Leaf Hinge
Volume 3, August 1992 - July 1993
#24 Hinge Journal / Keeper / Hinge Variations / Drop Latch
#25 Hardy Tools / Tool Holder / Shop Equipment & Layout
#26 Forging Tools / Hot Cut / Gate Pull / Hammer Handles
#27 Sign Frame
#28 Flag Holder / Letter Opener / Braided Handle / Finishes
#29 Bar Ornament / Bar Scroll / Split Flair Finial / Bar Splice
#30 Kitchen Utensils / Vessel / Vise Grip Modifications
#31 Boot Scraper / Baluster Joinery / Bar Splices
#32 Andiron / Fire Tool Stand / Tulip / Bending Stock
#33 Rope Pulley / Bending Forks / Grinder-Saw
#34 Square Knot / Angle Iron / Flue Block Forge
#35 Forged and Fabricated Railing
Volume 4, August 1993 - July 1994
#36 Fireplace Grate / Snub Tool / Dynamics / Roofing Hammer
#37 Street Sign / Forged Numbers
#38 Forged Numbers / Spring Latch / Twist Shear
#39 Shop Equipment / Cutting Torches / Blacksmith's Helper #2
#40 Sculptors' Chisels / Rings, Handles and Knobs
#41 Patterns / Barbs / Split Leaves / Rubik's Twist / Latch Plate
#42 Patterns / Ring / Quick Hardies / Rail Anvils
#43 Forged Ring
#44 Forged Ring / Arc Welds
#45 Forge Welding Tips / Headboard
#46 Fireplace Tools / Tool Holder / Doorknob
#47 Pipe Forging / Bar Twister
Volume 5, August 1994 - July 1995
#48 Picket Finials / Fences / Stringer Bracket / Post Installation
#49 Fence Installation / Fence Assembly / Quatrefoil
#50 Toilet Paper Stand / Towel Rack
#51 Power Hammer Restoration
#52 Fireplace Crane / Power hammer Dies
#53 Grill / Railing / Misc. Welds / Snub Upset
#54 Stair Railing Measurement / Railing Terminal
#55 Wall-mount Lantern
#56 Concealed Wiring / Chandelier / Candlestick / Hot Cutting
#57 Shutter Dog / Gutter Bracket / Spring Vise / Bar Weave
#58 Spiral Stairs / Spiral Stair Frame
#59 Grooving Tool / Treadle Hammer / Collar / Swing Arm Adjuster
Volume 6, August 1995 - July 1996
#60 Hardy Tool Blank / Weathervane
#61 Side Table / Furniture Leg
#62 Floor Lamp #1 / Floor Lamp #2
#63 Filing Vise / Fireback/Grate
#64 Blacksmiths' Tools
#65 Blacksmiths' Tools / Air Gate #1 / Air Gate #2 / Double Calipers
#66 The Creative Process / Rosettes
#67 Fireplace Doors / Rosettes / Curtain Holdback
#68 Chain / Anvil Stand / Linked Balusters
#69 Apple Hinge / Photo Gallery
#70 Thumb Latch / 2½" Flatter
#71 Ornamental Bell / Fabricated Panels / Continuous Scroll
Volume 7, August 1996 - July 1997
#72 Door Chime / Welded Faces and Edges
#73 Hinge Pintle / Door Stop / Hack Saw
#74 Hack Saw / Sawing Tips / Keepsake Box
#75 Keepsake Box / Rails and Molding
#76 Damascus Basics / Patterns / Hinge / Spiral / Picture Frame
#77 Desktop Blacksmithing / Brazed Hinge / Power Hammer Tools
#78 Scale
#79 Mini Vise / Swage Blocks / Railing Post
#80 Pot Rack / Curb Bit
#81 Post and Railing / Fire Mop / Rein Clip
#82 Hossfeld / Forming Die / Welded Finial / Hammer Tech. / Tips
#83 Filing / Post Vise Stand / Door Latch
Volume 8, August 1997 - July 1998
#84 Door Latch / Decorative Chain / Square Corner
#85 Cone Shell / Spring Tool / Lap Joint
#86 Mail Box / 90° Bar Splice
#87 Grill / Serpent Head
#88 Coat Hooks
#89 Walkway Gate / Tool Steel Identification Guide
#90 Firescreens
#91 Ornament / Surface patterns / Railing / Welded Square Corner
#92 Hand Wheel / Fabricated Posts / Door Knocker
#93 Hosta Leaf / Gate Handle / Thorn Twist
#94 Desk Lamp / Anvil Accessories
#95 16oz. Claw hammer / Rose / Angled Tenon
Volume 9, August 1998 - January 1998
#96 Headboard / Wrapped Collars & Joinery
#97 ABANA 2k Gate Project / Wrenches / Improved Hinge Pintle
#98 Bridge/ Upsetting Tool / Size Gauge / Vise Blocks / Magician #3
#99 C2k Gate / Cross Peen Hammer / Power Hammer Swage
#100 Table and Stools / Upsetting Tongs
#101 Keepers / Flat Bar Edging / Flat bar Basket
1254
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HANDLE #1
321-1
Following are three examples
of forged handles made from
a swaged triangular cross
section. Some applications
include window sashes,
drawers and cabinet doors.
SWAGE 7/16”
ROUND OR
SQUARE STOCK
INTO A 5/8”
HALF-SQUARE
SECTION.
321-2
BEND THE END
DOWN AGAINST THE
END OF THE BLOCK
AND FLATTEN TO
ABOUT 1/8” THICK.
5/8”
321-3
SQUARE UP THE END
AND TRIM AWAY
EXCESS STOCK IF
NECESSARY.
321-4
TRIM AND FORGE THE
OTHER END IN THE
SAME MANNER TO
THE LENGTH SHOWN.
4”
BLACKSMITH’S JOURNAL 1255
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321-5
GROOVE THE CEN-
TER OF THE BAR
WITH A 90°CHISEL
AS SHOWN.
321-6
HEAT WITH A
TORCH AND BEND
EACH END 90° TO
FORM THE HANDLE.
321-7
USE A SQUARE
PUNCH TO STEP
DOWN THE ENDS.
321-8
DRILL A MOUNTING HOLE IN
EACH END OR DRILL AND TAP
FROM BEHIND FOR MOUNT-
ING ON A DRAWER OR CABI-
NET DOOR.
1256 #102 FEBRUARY 1999
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HANDLE #2
322-1
SWAGE A TRIAN-
GULAR CROSS
SECTION AS
BEFORE.
322-2
A. FLATTEN THE TOP
EDGE OF THE STOCK
SLIGHTLY. B. CHISEL
ABOUT 1/8” DEEP.
THIS WILL PROVIDE A
STARTING POINT FOR
SWAGING AS SHOWN
IN FIG. 322-3
322-3
SWAGE THE END
IN A DOUBLE V-
GROOVE BLOCK.
A.
B.
322-4
SPLIT THE END INTO
TWO BRANCHES, THEN
DO THE OTHER END
THE SAME WAY.
BLACKSMITH’S JOURNAL 1257
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