K&N FIPK Gen 2 1996-2001 (57-1518).pdf

INSTALLATION INSTRUCTIONS

JEEP

1996-01 CHEROKEE

L6-4.0L

PARTS LIST:

Desc.

QTY.

Part #

A intake tube 1 27022

B hose clamp #40 2 08554

C silicone hose 1 08108

D silicone hose 1/2 x 17” 1 08177

E cable tie 1 21638

F edge trim 48”L 1 102485

G hose clamp #48 1 08601

H heat shield 1 07438

I nut;1/4-20, nylock, zinc 3 07517

J washer; 1/4”id x 5/8”od 5 08275

K bolt; 1/4-20 x 3/4 hexhead 3 08386

L washer; 1”d x 1/4 hole fender 1 08160

M washer; 1” x .300 x .100 rubber 1 21685

N washer; 1”od x .37”id x .23”thk 1 08281

O washer; 5/16-1.125” fender

NOTE: This kit was not designed

to fit vehicles with a body lift.

TOOLS NEEDED:

Flat Blade Screw Driver

13mm Wrench

7/16” Wrench

1 08130

P bracket “L”

1 07802

Q filtercharger

1 RC-4690

TO START:

1. Turn the ignition OFF and disconnect

the vehicle's negative battery cable.

7. Install the trim seal to the heat shield as

shown. Trim as needed.

12. Install the K&N intake tube into the sili-

cone hose on the throttle body.

2. Loosen the hose clamp at the throttle body.

3. Disconnect the crank case vent line at the

valve cover.

8. Install the heat shield into the vehicle as

shown.

13. Install the provided silicone hose onto the

vent on the valve cover.

4. Unclip the air box lid, then, remove the

upper intake assembly.

9. Secure the heat shield to the original air

box mounting stud using the provided wash-

ers, and the nut removed in step 5. Do not

tighten completely.

14. Connect the other end of the silicone hose

to the vent on the K&N intake tube.

5. Loosen and remove the two bolts, and one

nut to remove the lower air box assembly.

10. Using the provided hardware secure the

“L” bracket to the inner fender as shown. Now

tighten all hardware.

15. Install the K&N filtercharger onto the K&N

intake tube as shown.

6. Using the provided hardware, bolt the “L”

bracket to the heat shield as shown. Do not

tighten completely.

11. Install the silicone hose and hose clamps

onto the throttle body as shown.

16. It may be necessary to zip-tie the wire har-

ness to give proper clearance between the fil-

ter and harness.

57-1518

Continued

INSTALLATION INSTRUCTIONS

18. The C.A.R.B. exemption sticker,

(attached), must be visible under the

hood so that an emissions inspector can

see it when the vehicle is required to be

tested for emissions. California requires

testing every two years, other states may

vary.

ROAD TESTING:

1. Start the engine with the transmission in

neutral or park, and the parking brake

engaged. Listen for air leaks or odd noises.

For air leaks secure hoses and connections.

For odd noises, find cause and repair before

proceeding. This kit will function identically to

the factory system except for being louder and

much more responsive.

19. It will be necessary for all FIPK's to

be checked periodically for realignment,

clearance and tightening of all connec-

tions. Failure to follow the above instruc-

tions or proper maintenance may void

warranty.

17. Reconnect the vehicle's negative bat-

tery cable. Double check to make sure

everything is tight and properly positioned

before starting the vehicle.

2. Test drive the vehicle. Listen for odd noises

or rattles and fix as necessary.

3. If road test is fine, you can now enjoy the

added power and performance from your kit.

4. K&N suggests checking the Filtercharger

element periodically for excessive dirt build-

up. When the element becomes covered in

dirt (or once a year), service it according to

the instructions on the Recharger service kit,

part number 99-5050 or 99-5000.

*FREE K&N DECAL To register your warranty, please see us online at knfilters.com/register. FREE K&N DECAL*

P.O. BOX 1329, RIVERSIDE, CA, 92502 USA

(951) 826-4100 FAX (951) 826-4001 TECH: (800) 858-3333

http://www.KNFilters.com e-mail: Tech@KNFilters.com

17316a

1/18/05

Plik z chomika:

Inne pliki z tego folderu:

Inne foldery tego chomika: