Warn Front Bumper Endcaps (65852).pdf

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Microsoft Word - 65856A0-pn65852.doc
INSTALLATION INSTRUCTIONS
For 65852 Extension Kit
1997-2001 Jeep Cherokees
To Be Used with 64535, 64737
Front Bumper For Jeep XJ Cherokee
As you read these instructions, you may see NOTES , CAUTIONS and
WARNINGS . Each message has a specific purpose. NOTES are
additional information to help you complete a procedure. CAUTIONS are
safety messages that indicate a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury. A CAUTION may also
be used to alert against unsafe practice. WARNINGS are safety
messages that indicate a potentially hazardous situation, which, if not
avoided could result in serious injury. CAUTIONS and WARNINGS
identify the hazard, indicate how to avoid the hazard, and advise of the
probable consequence of not avoiding the hazard. PLEASE WORK
SAFELY !
WARNING
Drilling operations can cause flying metal chips. WEAR SAFETY
GOGGLES. Flying metal chips can cause eye injury.
PARTS LIST FOR 65852
PART NO.
QUANTITY
DESCRIPTION
65851
1
Extension, leftHand
65850
1
Extension, RightHand
65854
1
Hardware Kit
TORQUE SPECIFICATIONS
BOLT SIZE TORQUE
3/8 inch 32-35 ft. lbs.
1
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1. Hold the appropriate bumper extension on the end of the Warn bumper. Once
the extension is positioned properly, use a marking tool to mark the location of
the three holes to the bumper. Remove the extension. See Figure 1 and 2.
Figure 1, Side View.
It may be necessary to trim the plastic inner fender liner to appropriately fit the
bumper extensions. See Figure 3 for inner fender trimming.
2
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Figure 2, Top View.
Figure 3, Inner Fender trimming.
3
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2. Once the extensions are properly aligned to the bumper, mark the three holes
using the extension as a guide.
3. Using a 3/8” drill bit and drill motor, drill three holes in the end of the bumper
using the marks in the previous step.
4. Bolt the extensions to the ends of the bumper using the 3/8” hardware provided.
4
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